7BL100

7BL100

7BL100

Product catalog summary
Introduction
The 7BL100XX series is a line of brushless PM motor controllers designed for bidirectional speed regulation using analog integrated circuits and power MOSFETs. Speed is controlled via an external potentiometer, with feedback provided by Hall-effect sensors for the three motor phases. The controller includes current limiting and ammeter protection to prevent motor overloads, and safety speed reversal is only possible when the motor is stopped. The design complies with key EC standards.

Features
  • Power Supply: 10-15 VDC (BL10012), 18-27 VDC (BL10024), 36-60 VDC (BL10048)
  • Rated Current: 50Arms (24V), 30Arms (48V), 80Arms (48V/P)
  • Max Current (Ta = 25°C): 100A (24V), 50A (48V)
  • Frequency: 18 KHz
  • Max Temperature: 80°C
  • Operating Temperature: -10°C to 40°C
  • Speed Reference: Potentiometer 2.2 K
  • Size: Standard 170x160x55(h) mm, with heatsink 180x170x85(h) mm

Safety
Includes thermal protection, thermal motor protection, overvoltage protection, and overcurrent protection. A red LED indicates each type of protection. To reset, power off and on again. For thermal protection, allow time for cooling or use a fan near the heatsink.

Calibration
Adjustments include acceleration ramp (ACC), minimum speed (Vmin), maximum speed (Vmax), and maximum current (Imax) via potentiometer angle.

Installation
Warning: The controller is not protected against reversed battery connections.

Models
  • 7BL10012: 12V-100A
  • 7BL10024: 24V-100A
  • 7BL10048: 48V-50A
  • 7BL10048P: 48V-100A

Wiring Diagram
Details the connections for power and motor phases.

I/O Connectors
Describes the pin functions for the I/O connector (J2) and power connections, including motor phase connections and Hall-effect sensor wiring. Specifies wire sections for rated and signal currents.
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Catalog excerpts

7BL100-1

SISTEMI ELETTRONICI Via Gasdotlo, 65/8 - 3607B Valdagno (Vicenza) Italy E-mail: [email protected] - Web: wwwitalseasrl.it Capitals Sociale Euro 78,000.00- R.E.A. n, 188095/VI CONTROLLER FOR PMDC BRUSHLESS MOTORS. USER'S GUIDE

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7BL100-2

SISTEMI ELETTRONICI CALIBRATION, INSTALLATION WIRING DIAGRAM

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7BL100-3

- INTRODUCTION Series of brushless PM motor controllers for speed regulation in two directions realized with analog integrated circuits and power MOSFETS . The speed regulation is obtained setting an external potentiometer . The feedback from the motor must be Hall-effect sensors for the three phases. The controller limits the maximum current supplied to the motor and is equipped with an ammeter protection to avoid long overloads of the motor. The safety speed reverse is enabled only with the motor stopped. The chopper is designed in accordance with the most important EC standards. - FEATURES...

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7BL100-4

Vmin (MINIMUM SPEED): Vmax (MAXIMUM SPEED): POTENTIOMETER ANGLE Imax (MAXIMUM CURRENT):_ ATTENTION: THE CONTROLLER IS NOT PROTECTED AGAINST INVERTED POLES

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7BL100-5

SISTEMI ELETTRONICI - WIRING DIAGRAM -

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7BL100-6

DESCRIPTION KEY-SWICTH INPUT +V KEY NOT CONNECTED HI –POT. INPUT C-POT.INPUT LO-POT.INPUT ENABLE INPUT DIRECTION INPUT GND POTENTIOMETER SUPPLY CENTRAL POTENTIOMETER REFERENCE NEGATIVE POTENTIOMETER CONNECT TO GND (-V) OPEN (CW ) – CLOSED TO GND (CCW) - V (COMMON POWER SUPPLY) POWER CONNECTIONS (M5 SCREWS): NAME +B -B U V W DESCRIPTION + BATTERY OR POWER SUPPLY - BATTERY OR COMMON POWER SUPPLY MOTOR PHASE „U“ OR “1” MOTOR PHASE „V“ OR “2” MOTOR PHASE „W“ OR”3” DESCRIPTION SUPPLY HALL-EFFECT SENSORS 5V OR 15V HALL SENSOR PHASE “U” HALL SENSOR PHASE “V” HALL SENSOR PHASE “W” GND OR COMMON POWER...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.