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IAC series - Dual displacement hydraulic motors

IAC series - Dual displacement hydraulic motors
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IAC series - Dual displacement hydraulic motors

Product catalog summary
Introduction - General Information
The IAC series motors are dual displacement radial piston hydraulic motors designed for low speed and high torque applications. They feature a rotating shaft and stationary housing, with pistons that provide mechanical force against an eccentric cam to generate torque. The motors are equipped with a distributor for oil flow regulation and an external valve for displacement control, allowing for two different displacements within the same motor.
Applications
The IAC series is versatile, suitable for marine equipment, winches, offshore equipment, conveyors, steel bending machines, forklifts, skid steer loaders, dumpers, agricultural and forestry machines, municipal vehicles, and airport machinery.
Product Features
Key features include high volumetric and mechanical efficiencies, smooth operation at low speeds, high starting and constant torque, a wide speed range, compact design, low maintenance, high reliability, bi-directional operation, dual speed capability, high radial and axial force tolerance, freewheeling, and available built-in valves and speed sensors.
Technical Data Overview
The catalogue provides detailed technical data for various models, including displacement, specific torque, speed ranges, mechanical and starting efficiencies, continuous and peak pressures, flushing flow, and dry weight. For example, the IAC 195 H1 model offers a displacement range from 195 to 69 cc, with a continuous speed of up to 1100 rpm and a peak pressure of 350 bar.
Hydraulic Fluid and Maintenance Recommendations
Recommendations for hydraulic fluid and maintenance procedures are provided to ensure optimal performance and longevity of the motors. This includes guidelines for flushing, shaft seal features, and conversion formulas.
Ordering and Interchangeability
The document includes an ordering code system for specifying motor configurations and an interchangeability chart for compatibility with other brands like Staffa, Kawasaki, Parker, Denison-Calzoni, and Kayaba.
Troubleshooting and Contact Information
A troubleshooting section is available to address common issues, and contact information is provided for further assistance from Italgroup.
Specifications
The document provides technical specifications for Italgroup's IAC series hydraulic motors. Key specifications include hydrostatic pressure test: 420 bar, temperature range: -30 to 70 °C, mechanical efficiency varies by model, with examples showing efficiencies from 73.4% to 87.5%, and continuous power output ranges from 15 kW to 78 kW depending on the model and flushing conditions.
Procedures
To estimate input power, divide the output power by the mechanical efficiency. For example, if the required output power is 60 kW and the starting efficiency is 82.5%, the estimated required power is 72.7 kW.
Performance Diagrams
Performance diagrams are provided for different models, indicating continuous, intermittent, and peak operation conditions. Operational limits are based on fluid viscosity and temperature, with a maximum working temperature of 70 °C.
Installation Drawings
Detailed installation drawings are included for various configurations, specifying port sizes, shaft types, and displacement changes.
Recommendations
For optimal performance, ensure the hydraulic fluid is within the recommended viscosity range. Flushing is advised if the working temperature increases beyond ideal conditions.
Limitations
The data in the catalogue is for product description purposes only and should not be interpreted as legally binding characteristics. Italgroup reserves the right to make modifications without notice.
Performance Diagrams and Operation
The document provides performance diagrams for the IAC 1400 H5 and IAC 2200 H55 hydraulic motors, detailing continuous, intermittent, and peak operation conditions. Continuous operation is standard, while intermittent operation is allowed for 15% of the duty cycle, up to 3 minutes. Peak operation is permissible for 3-5 seconds every 10-15 minutes. The diagrams assume ideal fluid conditions with a viscosity of 40 cSt. If the working temperature exceeds 70°C, adjustments in flushing or oil grade are necessary.
Technical Specifications
The IAC 2200 H55 motor specifications include various displacements ranging from 2200 cc to 82 cc, with corresponding specific torque, speed, mechanical efficiency, and power outputs. Continuous pressure is maintained at 270 bar, with intermittent and peak pressures at 310 and 350 bar, respectively. The document also outlines the flushing flow requirements and dry weight for each displacement.
Bearing Life and Efficiency
Bearing life is influenced by radial load and shaft speed, with examples provided for different conditions. Volumetric efficiency and external leakage are detailed for various pressures and speeds, with examples illustrating efficiency calculations.
Installation and Configuration
Installation drawings for the IAC 2200 H55 and IAC 3000 H6 series are included, showing shaft types, port configurations, and displacement change options. The document specifies CETOP 3 fitting configurations and ordering codes for customization.
General Notes
The data in the catalogue is for descriptive purposes and not legally binding. Italgroup S.r.l. reserves the right to modify specifications without notice. Reproduction of the document without authorization is prohibited.
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Catalog excerpts

IAC series - Dual displacement hydraulic motors-1

Dual displacement hydraulic motors

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IAC series - Dual displacement hydraulic motors-2

All partial or total reproduction and copy without written authorization of Italgroup S.r.l. is strictly forbidden. ©2016 ITALGROUP S.R.L. - ALL RIGHTS RESERVED - COMPANY WITH QUALITY SYSTEM

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IAC series - Dual displacement hydraulic motors-3

H YDRA ULtC US TOPS GENERAL CATALOGUE INTRODUCTION - GENERAL INFORMATION_ Pag 4 _ 5 INTRODUCTION - PRELIMINARY SELECTION « 6 INTRODUCTION - ORDERING CODE_ « 7 INTRODUCTION - TECHNICAL DATA_ « 8-14 HYDRAULIC FLUID RECOMMENDATIONS_ « 16 - 17 SHAFT SEAL FEATURES_ « 20 - 21 The data specified into the catalogue are for product description purpose only and must not be interpreted as warranted characteristics in legal sense. Italgroup S.r.l. reserves the right to implement modifications without notice. All partial or total reproduction and copy without written authorization of Italgroup S.r.l. is strictly...

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IAC series - Dual displacement hydraulic motors-4

MOTOR DISTRIBUTORS ADAPTOR FLANGES SPLINED BILLETS The data specified into the catalogue are for product description purpose only and must not be interpreted as warranted characteristics in legal sense. Italgroup S.r.l. reserves the right to implement modifications without notice. All partial or total reproduction and copy without written authorization of Italgroup S.r.l. is strictly forbidden.

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IAC series - Dual displacement hydraulic motors-5

The data specified into the catalogue are for product description purpose only and must not be interpreted as warranted characteristics in legal sense. Italgroup S.r.l. reserves the right to implement modifications without notice. All partial or total reproduction and copy without written authorization of Italgroup S.r.l. is strictly forbidden.

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IAC series - Dual displacement hydraulic motors-6

INTRODUCTION - GENERAL INFORMATION Carefully read the use and maintenance manual before start-up the motor. The use and maintenance manual must be placed near to motor installation location in order to guarantee operators easy access to the instruction manual. For further information please contact Italgroup. Motor description IAC series motors are dual displacement radial piston hydraulic motors (generally indicated as LSHT motors, low speed high torque motors) with a rotating shaft (1) and a stationary housing (2) . The pistons (3) are located radially and the working fluid provide the mechanical...

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IAC series - Dual displacement hydraulic motors-7

INTRODUCTION - GENERAL INFORMATION H YDRA ULtC US TOPS Hydraulic motors of the IAC series are dual displacement crankshaft radial piston motors. Than- ks to great variety of accessories IAC series can be used in a wide range of applications such as: • Marine equipments • Offshore equipments • Steel bending machines • Fork lifts trucks • Skid steer loaders • Agricultural and forestry machines • Municipal vehicles • Airport machinery Product Features: ^ High volumetric and mechanical efficiencies *( Very smooth running at low speeds •{ High starting torque / constant torque ■/ Wide speed range...

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INTRODUCTION - PRELIMINARY SELECTION STAFFA - KAWASAKI Italgroup motor code Staffa motor code IAC 500/B30 H3 HMC 30 IAC 800/B45 H4 HMC 45 IAC 1400 H5 HMC 80 IAC 2200 H55 HMC 125 IAC 3000 H6 HMC 200 IAC 4600 H7 HMC 270 IAC 5400 H7 HMC 325 PARKER/DENISON-CALZONI Italgroup motor code Parker motor code IAC 500/C H3 MRD 450 - MRDE 500 IAC 700/C H4 MRD 700 - MRDE 800 IAC 1400/C H5 MRD 1100 - MRDE 1400 IAC 3000/C H6 MRD 2800 - MRDE 3100 KAYABA Italgroup motor code Kayaba motor code IAC 800/MRH H4 MRH2-45 IAC 1600/MRH H5 MRH2-95 IAC 3000/MRH H6 MRH2-190 IAC 4600/MRH H7 MRH2-270 IAC 6000/MRH H7 MRH2-375...

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INTRODUCTION - IAC ORDERING CODE H YDRA ULtC US TOPS DISPLACEMENT INTERCHAGEABILITY SERIE internal code DISPLACEMENT CHANGE The data specified into the catalogue are for product description purpose only and must not be interpreted as warranted characteristics in legal sense. Italgroup S.r.l. reserves the right to implement modifications without notice. All partial or total reproduction and copy without written authorization of Italgroup S.r.l. is strictly forbidden.

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H YDRA ULtC HO TOPS INTRODUCTION - IAC HI TECHNICAL DATA Th. specific torque [Nm/bar] Mechanical efficiency [%] Starting efficiency [%] Cont. power with flushing [kW] Flushing flow [l/min] Th. specific torque [Nm/bar] Mechanical efficiency [%] Starting efficiency [%] Cont. power with flushing [kW] Flushing flow [l/min] (*) Different displacements can be available on request. Please contact Italgroup S.r.l. for more information. (**) The continuous power and the continuous power with flushing are the output maximum power. To estimate the input power divide the output power by the mechanical efficiency....

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INTRODUCTION - IAC H3/H4 TECHNICAL DATA H YDRA ULtC US TOPS Th. specific torque [Nm/bar] Mechanical efficiency [%] Starting efficiency [%] Cont. power with flushing [kW] Flushing flow [l/min] Th. specific torque [Nm/bar] 4,1 3,1 2,3 1,6 Cont. power with flushing [kW] 55 41 28 18 (*) Different displacements can be available on request. Please contact Italgroup S.r.l. for more information. (**) The continuous power and the continuous power with flushing are the output maximum power. To estimate the input power divide the output power by the mechanical efficiency. For example: if required output...

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H YDRA ULtC HO TOPS INTRODUCTION - IAC H4 TECHNICAL DATA Th. specific torque [Nm/bar] Mechanical efficiency [%] Starting efficiency [%] Cont. power with flushing [kW] Flushing flow [l/min] Th. specific torque [Nm/bar] 5,2 4,3 3,9 2,6 Cont. power with flushing [kW] 65 50 48 24 (*) Different displacements can be available on request. Please contact Italgroup S.r.l. for more information. (**) The continuous power and the continuous power with flushing are the output maximum power. To estimate the input power divide the output power by the mechanical efficiency. For example: if required output power...

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INTRODUCTION - IAC H5 TECHNICAL DATA H YDRA ULtC US TOPS Continuous speed Peak speed Minimum speed Mechanical efficiency Starting efficiency Continuous power (***) Cont. power with flushing Continuous pressure Intermittent pressure Peak pressure Flushing flow (*) Different displacements can be available on request. Please contact Italgroup S.r.l. for more information. (**) Pressure limits at 1000 rpm. For lower speeds the values can be increased. Contact Italgroup for more infor- (***) The continuous power and the continuous power with flushing are the output maximum power. To estimate the input...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.