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Capacitors and filters for radio-interference suppression

Capacitors and filters for radio-interference suppression
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Capacitors and filters for radio-interference suppression

Product catalog summary

Overview

This document provides detailed technical specifications, electrical parameters, mechanical dimensions, and standards compliance information for EMI/RFI filter components and associated capacitors used in electrical interference suppression.

1. Electrical Specifications

  • Capacitance Values and Tolerances: Capacitors such as KNB1560 (0.22 μF ±10%) and KPL3524 (0.47 μF ±20%) are specified with their nominal voltages (275 VAC) and tolerance ranges.
  • Voltage Ratings: Capacitors are rated for pulse and DC voltages, e.g., 2200 V DC for 1 second for capacitances below 1 μF, and 1900 V DC for capacitances equal or above 1 μF.
  • Current and Inductance: The KPL3524 includes parameters such as 16 A current rating, 1 mH inductance, and a 470 kΩ discharging resistor.
  • Pulse Test Conditions: Pulse voltage rise rates vary with pitch (PCM) values: 550 V/ms for 7.5 mm, 350 V/ms for 10 mm, and 200 V/ms for 15 mm, following IEC 60384-14 standards.
  • Insulation Resistance and Dissipation Factor: Minimum insulation resistance values and maximum dissipation factors (δ) are specified, e.g., δ ≤ 15×10⁻⁴ for certain components.

2. Mechanical Dimensions and Connectors

  • Physical Dimensions: Components have defined dimensions, e.g., 18 x 13 x 7 mm (Length x Height x Width) for KNB1560.
  • Lead Wire and Pitch: Lead wire lengths and pitch values are standardized, with tolerances such as ±0.05 mm.
  • Connector Types: Fast-on connectors (6.3 x 0.8 mm) compliant with DIN 46244 and IEC 60760 standards are used, including RAST 5-W2.00 connectors.
  • Earthing and Marking: Earthing marks follow DIN 40011 standards, with clear identification of earth symbols and connector pin assignments (e.g., 1A, 2A, 1B, 2B).

3. Materials and Environmental Conditions

  • Dielectric Material: Polypropylene film capacitors are used, offering stability and reliability.
  • Temperature Range: Operating temperature ranges from -40°C to +125°C.
  • Standards Compliance: Components comply with IEC 60384-14 and IEC 60068-1 for environmental and electrical testing.

4. Electrical Connection and Circuit Configuration

  • Connection Scheme: Capacitors are connected in configurations involving X and Y capacitors (Cx, Cy) and inductors (L), designed to suppress interference currents (ia, is) and ensure proper grounding (PE).
  • Resistance and Inductance Limits: Specified maximum and minimum values for resistance and inductance ensure effective filtering and safety.

5. Testing and Quality Parameters

  • Pulse and DC Voltage Tests: Components undergo pulse voltage tests at specified voltages and durations to ensure dielectric strength.
  • Insulation Resistance: Minimum insulation resistance values are defined to guarantee component reliability.
  • Dissipation Factor (δ): Limits on dissipation factor ensure low losses and high efficiency.

6. Additional Notes

  • Lead wire colors and lengths are standardized for easy identification and installation.
  • Markings on components include capacitance, voltage rating, tolerance, and manufacturer codes.
  • Mechanical tolerances are tightly controlled to ensure compatibility with standard connectors and mounting systems.

Summary

This technical document comprehensively details the electrical, mechanical, and environmental specifications for EMI/RFI filter capacitors and associated components. It emphasizes compliance with international standards (IEC, DIN), ensuring safety, reliability, and performance in interference suppression applications. Key parameters such as capacitance, voltage ratings, pulse test conditions, insulation resistance, and mechanical dimensions are clearly defined to guide design, manufacturing, and quality assurance processes.

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Catalog excerpts

Capacitors and filters for radio-interference suppression-1

Radio Interference Suppression Components Iskra Kondenzatorji

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Capacitors and filters for radio-interference suppression-2

Iskra Kondenzatorji

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Capacitors and filters for radio-interference suppression-3

General information on Iskra Capacitors for Radio Interference Suppression Components Type Construction of capacitors Class Page KNB metallized polypropylene film capacitor X2 10 KNR metallized polypropylene film capacitor with X2 24 KNB metallized polypropylene film capacitor Y2 26 KNB metallized polypropylene film capacitor Y1 28 KNB metallized polypropylene film capacitor X1 30 KNB metallized polypropylene film capacitor X2Y2 34 KPB impregnated paper capacitor X1 35 KPR impregnated paper capacitor with resistor X1 37 KPB impregnated paper capacitor Y2 38 KPB impregnated paper capacitor X1Y2...

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General information There are two main sources of radio interference: - devices, which due to their construction produce RF energy. These include generators for science, as well as oscillators, - devices, which produce a wide to rapid variations in electrical current intensity. These include devices with switching components, thyristors, triacs, Interference from source to receiver is spread in three ways: along conductors, by coupling and is spread mainly along the installed electrical conductors. In this range inductive and capacitative coupling also occurs between the conductors and other...

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Definitions Taken From Standards: Class X capacitors are suitable for applications where there is no danger of electrical shock in case of breakdown. Class X capacitors are divided into three subclasses peak voltages of the pulses to which they are exposed during operation in addition to the line voltage. Such impulses can be caused by lightning in overhead lines, switching operations in equipment which is shielded by Class Y capacitors are suitable for applications where the breakdown dangerous electric shock. Class Y capacitors are subdivided into the mechanical safety is supposed to rule out...

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Figure 4: feed through capacitor for symmetrical usage (non-coaxial) Rated frequency The rated frequency is the rated supply frequency for which the capacitor is designed, by which it is described and to which other rated values relate. Surge voltage A surge voltage is an a-periodic single voltage of a certain profile Figure 5a: single by-pass capacitor Figure 5b: delta by-pass capacitor Figure 5c: example for a by-pass Rated voltage The rated voltage is either the voltage at rated frequency or the operating direct current voltage which is allowed between the total temperature range between the...

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Capacitors and filters for radio-interference suppression-7

drop with frequency increase. By parallel with the interference source, interferences are more or less short circuited. A capacitor incorporated in-parallel with power source terminal, suppresses symmetrical interferences, and between a power conductor terminal and the casing or earth it suppresses asymmetrical interferences. Impedance theoretically drops linearly with frequency. Due to shield inductance its own resonant frequency. Above this frequency the capacitor is frequency is decidedly influenced Thus with two-terminal capacitors range is reduced. For four-terminal conductors has no importance...

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7. Production date code marking system code (year/month) The production date code is indicated with two-characters. The 1st character (letter) indicates Taping specification for radial capacitors acc. to IEC 60286-2 (Robotic insertion) Carrier tape width Hold-down tape Hotel position Hold-down tape Feed hole diameter Feed hole pitch Feed hole centre to Feed hole centre to component centre Height from feed component body Lead spacing Lead wire diameter Total tape thickness Component height * Cumulative pitch error over any 20 pitches: max. ±1 mm Iskra Kondenzatorji

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Taped package units Ammo pack Reel pack Iskra Kondenzatorji

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TECHNICAL DATA Rated voltage: Capacitance tolerance: Climatic category: Passive flammability: Temperature range: Test voltage: Max. pulse rise time du/dt, Resistance to soldering heat: Self inductance: polypropylene film, metallized approx. 10 nH/cm of capacitor Electrical connection Electrical connection Iskra Kondenzatorji

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ated leads on request mini size marking with Note: KNB1532 and KNB1533 with PCM = 10 mm are not available with VDE-ENEC Iskra Kondenzatorji

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Standard values KNB1530, KNB1532, KNB1533, 300 V AC, class X2 For capacitors with insulated leads on request Note: KNB1532 and KNB1533 with PCM = 10 mm are not available with VDE-ENEC Iskra Kondenzatorji

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TECHNICAL DATA Construction: - capacitor: Rated voltage: Capacitance tolerance: Resistance tolerance: Resistance power: Climatic category: Passive flammability: Temperature range: Test voltage: Max. pulse rise time du/dt, Resistance to soldering heat: Self inductance: polypropylene film, metallized metaloxide film approx. 10 nH/cm of capacitor Electrical connection Iskra Kondenzatorji

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Casing: thermoplastic, sealed with synthetical resin Thermoplastic material is self-extinguishing according to UL 94, class V-0 Terminal length Tinned copper wire Insulated stranded wire 0,5 mm Insulated solid wire a 0,8 mm Standard values KNB1530, KNB1532, KNB1533, 275 V AC, class X2, with discharge resistor Resistance values according to IEC 60063 range E12. Standard values KNB1530, KNB1532, KNB1533, 300 V AC, class X2, with discharge resistor Resistance values according to IEC 60063 range E12. Iskra Kondenzatorji

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TECHNICAL DATA Rated voltage: Capacitance tolerance: Climatic category: Passive flammability: Temperature range: Test voltage: Max. pulse rise time du/dt, Resistance to soldering heat: Self inductance: polypropylene film, metallized miniature version miniature version approx. 10 nH/cm of capacitor Electrical connection Iskra Kondenzatorji

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Casing: thermoplastic, sealed with synthetical resin Thermoplastic material is self-extinguishing according to UL 94, class V-0 Terminal length Tinned copper wire Insulated stranded wire 0,5 mm2 Insulated solid wire a 0,8 mm itors with insulated leads on request Iskra Kondenzatorji

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Standard values KNB1560, KNB1562, KNB1563, 275 V AC, class X2, miniature version marking with IN/I except PCM 7,5 mm Note: Bold-face printed alternative body dimensions upon request. Iskra Kondenzatorji

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