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TURNING & THREADING TOOLS

TURNING & THREADING TOOLS
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TURNING & THREADING TOOLS

Product catalog summary
Introduction
The ISCAR Metric Version Catalog 2012 focuses on turning and threading tools, emphasizing heavy-duty turning and fast metal removal solutions. It introduces the helITURN holder with tangentially clamped inserts for high removal rates, offering large depths of cut and high feeds, enhancing tool life and stability while reducing power usage by 10-15% compared to conventional tools.
Heavy Duty Turning
The helITURN toolholder features tangentially clamped inserts for exceptional chip flow and overload protection. It allows depths of cut up to 8 mm and facing depths to 3.2 mm at feeds up to 1.2 mm/rev.
Multi-Wedge Clamp Holders
A modular turning system with top wedge clamping allows various inserts on a single holder, offering flexibility, economic efficiency, and high accuracy, particularly beneficial for wiper type inserts.
Inserts with High Helical Cutting Edge
The helITURN LD family includes inserts for high metal removal rates, featuring positive radial helical cutting edges and rake angles, suitable for heavy machining applications.
ISCAR Thread Systems
The catalog covers threading systems, including laydown triangular inserts and CHAMGROOVE for small diameters, highlighting versatility for external and internal applications.
Toolholder Identification System
A detailed system outlines specifications such as approach angle, insert clearance angle, bar diameter, tool length, and clamping system, aiding in toolholder selection.
Conclusion
The catalog is a valuable resource for selecting tools for turning and threading applications, offering innovative solutions for high productivity and cost efficiency.
Specifications
Detailed specifications for toolholders and inserts are provided, focusing on external turning tools, face turning tools, and toolholders for negative triangular and square inserts.
Procedures
Clamping and locking mechanisms are described, including lever lock, screw lock, and wedge lock, crucial for securing inserts during machining.
Spare Parts
Each toolholder model is associated with specific spare parts, including seats, screws, levers, and springs.
Recommendations
Emphasizes selecting the appropriate toolholder and insert combination based on the machining operation and material, and regular inspection and replacement of spare parts.
Data Interpretation
Tables list toolholder specifications and compatible inserts, providing a quick reference for users.
High-Pressure Coolant Systems
Specifications for toolholders designed for specific insert geometries, with integrated high-pressure coolant systems to enhance cooling efficiency and chip control.
Test Reports
Performance tests on materials like Titanium, Stainless Steel, and Inconel 718 demonstrate the influence of high-pressure coolant on chip control and tool life.
Recommendations
Ensure all seals and O-rings are in place to prevent coolant leakage and do not exceed the maximum safe working pressure of 300 Bar.
Boring Bars and Inserts
Specifications for various types of boring bars and inserts, including R-Clamp, Lever Lock, and Top Wedge Lock, designed for different insert types.
Procedures and Recommendations
Each boring bar type includes a designation system specifying the type of insert and configuration, with spare parts and optional components listed.
Inserts and Compatibility
References various insert types and their corresponding pages for detailed specifications, ensuring optimal performance and compatibility.
Double-Sided Trigon and Rhombic Inserts
Specifications and recommendations for inserts designed for high surface finish, finishing operations, and machining of stainless and low carbon steel.
Key Data
Tables with dimensions, toughness, hardness, and recommended machining data for each insert type.
Tools and References
References to various tools compatible with the inserts and directs users to specific pages for further guidance.
CBN Inserts for Hardened Steel
Specifications and recommendations for CBN inserts used in machining hardened steel, including dimensions and recommended machining data.
Chipformers
Descriptions of various chipformers designed for specific machining conditions, such as SF for super-finishing and NF for semi-finishing.
Laydown Threading Inserts
Specifications and guidelines for ISO Metric and American UN full profile threading inserts, designed for internal and external threading applications.
Toolholder Specifications
Specifications for toolholders with CAMFIX exchangeable tapered shanks, designed for heavy face turning and other machining operations.
Spare Parts Information
Each toolholder model is accompanied by a list of spare parts, including seat screws, keys, torx blades, and cooling nozzles.
HSK Toolholders and Adapters
Specifications and guidelines for HSK toolholders and adapters, including designations, dimensions, compatible inserts, and spare parts.
Tool Adapters for Mazak Integrex Machines
Specifications for tool adapters and holders designed for Mazak Integrex machines, adhering to ISO 26622-1 standards.
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Catalog excerpts

TURNING & THREADING TOOLS-1

TURNING & THREADING TOOLS TURNING & THREADING TOOLS Metric Version Catalog 2012 TURNING & THREADING TOOLS Metric Version Catalog 2012 Metric Version Catalog 2012

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TURNING & THREADING TOOLS-2

isoturn tools and Inserts Exchangeable heads alphabetical index The Ultimate Expert in Selecting the Best Tool A1

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TURNING & THREADING TOOLS-3

Heavy Duty Turning Fast Metal Removal (FMR) is essential, especially in roughing applications where high removal rates are desired. The new HELITURN holder with its tangentially clamped insert and the unique helical shaped cutting edges provide an exceptional solution, enabling the use of very large depths of cut and high feeds. The HELITURN SLANR/L-…TANG toolholder uses a unique tangentially clamped insert, LNMX 150616R/L-HT. The double-sided insert, with its narrow curved rake face, is clamped into the toolholder on a corresponding seat using a conical head screw. This design protects the toolholder...

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TURNING & THREADING TOOLS-4

MULTI-WEDGE Clamp Holders for ISO Turning A modular turning system with top wedge clamping. On each external holder, three different inserts can be used. On the boring bar, two types of inserts can be used. Each type of insert is clamped into a different top wedge clamp. The use of the single multi-wedge holder body or boring bar with various inserts provides flexibility in application and setup and is more economical and simple to use. Trigon (W), Rhombic (C) and Square (S), inserts are pushed against the central pin from their rear side by the wedge and clamped from the top in order to secure...

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TURNING & THREADING TOOLS-5

Inserts with High Helical Cutting Edge for High Metal Removal Rates The HELITURN LD family consisting of WNMX ...HTW, CNMX ...-HTW and DNMX ...-HT inserts are pressed from the most advanced SUMO TEC grades. These inserts are designed with very positive radial helical cutting edges and positive rake angles, a combination which substantially reduces cutting forces and facilitates higher productivity. The CNMX and WNMX insert corners are equipped with a wiper configuration which produces high surface finish, even at high feeds. In many cases the surface finish is sufficient for eliminating a finishing...

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TURNING & THREADING TOOLS-6

Normal Pressure Increased Cutting Conditions Excellent Chip Control for Machining Titanium, Heat Resistant Alloys and Alloy Steel

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TURNING & THREADING TOOLS-7

ISCAR THREAD Systems Laydown Triangular Inserts 3 Cornered Inserts External Cut-Grip Inserts REGULAR TYPE Small Diameter Threading Internal Cut-Grip Inserts Partial Full Profile Profile (TIP) (TIP) GEPI Partial Profile Mini-Bore ø12.5 mm TIPI Partial Profile Mini-Bore ø20 mm PICCO for Miniature Diameters CHAMGROOVE for Small Diameters GIRQ/L for Partial Profile 55º/60º

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TURNING & THREADING TOOLS-8

isoturn TOOLS AND INSERTS

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TURNING & THREADING TOOLS-9

Toolholder Identification System External Toolholders Toolholders for High Pressure Coolant External Toolholders for Ceramic Inserts Boring Bars Cartridges B114 Insert Identification System Selection Guide for Chipformers and Grades Negative Inserts Positive Inserts Inserts for Machining Aluminum Pipe Skiving Inserts Ceramic Inserts User Guide

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TURNING & THREADING TOOLS-10

#<•>!/ QJJEnttR] Tool holder Identification System Steel Shank Coolant through Steel Shank Solid Carbide Coolant through Carbide Shank

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TURNING & THREADING TOOLS-11

Lever Lock Rigid Clamp 11. Insert Size Cutting edge length R Axial γ a and Radial γ r Rake angles 12. Wedge Lock W-Top wedge Toolholder S- For Swiss type machines

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TURNING & THREADING TOOLS-12

nsLi 0'G^/?2A_7 External Tool holders TANGENTIAL LINE Lever Lock Toolholders for LNMX.. Tangentially Clamped Inserts Right-hand shown

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TURNING & THREADING TOOLS-13

TANGENTIAL LINE Toolholders for LNMX Tangentially Clamped Inserts Right-hand shown

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TURNING & THREADING TOOLS-14

Lever Lock Holders with Tangential LNMX Inserts for Facing and Longitudinal Heavy Turning 91° 93° f l1 Designation PLFNR/L 2525M-15 TANG Right-hand shown Right-hand insert for left-hand holder • Left-hand insert for right-hand holder For inserts, see pages: LNMX-HM (B167) • LNMX-HT (B166) • LNMX-WG (B167). Spare Parts Designation PLFNL 2525M-15 TANG PLFNR 2525M-15 TANG (1) Right-hand seat for left-hand holder, left-hand seat for right-hand holder. Toolholders for LNMX Tangentially Clamped Inserts 91° 93° Designation SLFNR/L 2525M-15 TANG SLFNR/L 3232P-15 TANG Right-hand insert for left-hand holder,...

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TURNING & THREADING TOOLS-15

TANGENTIAL LINE External 75° Lead Toolholders for Tangentially Screw Clamped Inserts

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TURNING & THREADING TOOLS-16

Screw Clamped Toolholders for Fast Metal Removal in Longitudinal Turning 78° 12° Designation SLLNR/L 2525M-16HF SLLNR/L 3232P-16HF Right-hand shown For inserts, see pages: LNMX-HF (B168). ISCAR presents FEEDTURN, a tangential system for Fast Metal Removal (FMR) in turning applications. Industry is always seeking new solutions that provide high material removal rates, especially in rough turning operations. HSM – High Speed Machining – has been available for finishing operations. Now FMR is available for roughing at high feeds and large depths of cut enabling removal of large volumes of material...

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TURNING & THREADING TOOLS-17

Machining Options EXTERNAL LONGITUDINAL TURNING PQLNR/L PQLCR/L TOOLHOLDERS EXTERNAL FACE TURNING PQFNR/L TOOLHOLDERS Up to T 90º 2 CNMG INSERTS IN A SINGLE QNMG INSERT INTERNAL LONGITUDINAL TURNING S...PQLNR/L S...SQLCR/L BORING BARS INTERNAL FACE TURNING S...PQFNR/L BORING BARS Depth of shoulder T with angles over 92º is unlimited in both directions.

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TURNING & THREADING TOOLS-18

Lever Lock Toolholders for Negative Inserts with Four 80° Corners 95° Designation PQLNR/L 1616H-09 PQLNR/L 2020K-09 PQLNR/L 2525M-09 PQLNR/L 2020-12-AD PQLNR/L 2020K-12 PQLNR/L 2525M-12 Right-hand shown Inserts QNMG QNMG QNMG QNMG QNMG QNMG • For more information about T, see page B10. (1) AD - short tools for adapter holders For inserts, see pages: QNMG-GN (B125) • QNMG-NF (B124) • QNMG-PP (B125) • QNMG-TF (B124). Spare Parts Designation PQLNR/L 1616H-09 PQLNR/L 2020K-09 PQLNR/L 2525M-09 PQLNR/L 2020-12-AD PQLNR/L 2020K-12 PQLNR/L 2525M-12 Lever Lock Face Turning Toolholders for Negative Inserts...

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TURNING & THREADING TOOLS-19

External 45° Lead Toolholders for Negative Inserts with Four 80° Corners Right-hand shown For inserts, see pages: QNMG-GN (B125) • QNMG-NF (B124) • QNMG-PP (B125) • QNMG-TF (B124). Spare Parts Designation PQSNR/L Lever Lock External Turning Toolholders for 80° Negative Trigon Inserts 95° Designation PWLNR/L 1616H-06 PWLNR/L 1616H-06S PWLNR/L 2020K-06 PWLNR/L 2525M-06 PWLNR/L 2020K-08 PWLNR/L 2525M-08 PWLNR/L 3232P-08 (1) For inserts, see pages: WNGA‑Ceramic (B201) • WNGA‑M3 (CBN) (B212) • WNGA‑MC/M6 (CBN) (B212) • WNGG‑NF (B127) • WNMA/WNMA‑WG (B133) • WNMG‑GN (B131) • WNMG‑M3M (B129) • WNMG‑NF...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.