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TOOLHOLDING SYSTEMS

TOOLHOLDING SYSTEMS
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TOOLHOLDING SYSTEMS

Product catalog summary
Overview: The document is a comprehensive catalog from ISCAR, detailing various toolholding systems with a focus on metric versions for 2012. It includes specifications for toolholders, collet chucks, power chucks, and hydraulic chucks, all adhering to DIN standards.
Toolholder Specifications: Detailed specifications are provided for toolholders under the DIN69871 standard, including types A, AD, B, and ADB. Key parameters such as shank dimensions, coolant through options, and taper specifications are outlined for SK 30, SK 40, and SK 50 sizes.
Collet Chucks: The document describes DIN69871-ER collet chucks, highlighting compatibility with DIN 6499 ER collets. Specifications include minimum and maximum diameters, lengths, and balancing details, with specific balancing standards for different SK sizes.
Power Chucks: Details on DIN69871-MAXIN power chucks emphasize performance with d2 diameter tools, covering dimensions, balancing, and coolant through flange options. Kits containing power chucks and collets are also available.
Hydraulic Chucks: Hydraulic chucks with DIN69781 Form ADB shanks are described, including specifications for various bore sizes and balancing to G6.3 at specified RPMs. Chucking forces are reduced by 25% when using reduction sleeves.
Recommendations and Notes: Recommendations for optimal performance include using specific diameter tools and balancing techniques. Notes on the availability of reduction sleeves and the need for separate orders for certain accessories are provided.
Modular Systems Overview: The document also covers modular systems like TI-MASTER, SHANK-MASTER, and FLEXFIT, designed to reduce stock costs and enable machining with larger overhangs through interchangeable heads and shanks.
FLEXFIT System: Includes shanks with threaded connections, adapters, reducers, and extensions, designed for flexibility and compatibility with various machining heads.
CLICKFIT System: Features female adapters with cylindrical shanks and extension adapters for quick change adaptations and enhanced flexibility.
Center Alignment Devices: Various devices for precise alignment and adjustment during machining are detailed.
Floating Reamer Collet Chucks: Specifications for floating reamer collet chucks with Morse tapered and cylindrical shanks are provided, designed to compensate for radial misalignment in reaming operations.
GTIN Tapping Attachments: Designed for CNC mill/turn centers, supporting both standard and rigid tapping operations with high accuracy.
ER Collets and Nuts: Lists various ER collets with specifications for different size ranges and precision levels, including standard, precision, and ultra-precision types.
Induction Heating Unit: Specifications for an induction heating unit, including components like the induction unit, cooling unit, and various adapters.
Thermal Shrink Chucks: Details on ER32 SHRINKIN Set with collets, highlighting advantages like high-speed machining and precision runout.
Quick-Change System: Features quick tool change capabilities without thermal shock.
Torque Keys and Modular Boring Systems: Details on TORQBEAM torque keys and ITSBORE modular boring systems, including product features and torque specifications.
Rough Boring Operations: Technical data and guidelines for rough boring operations using BHR tools, including specifications for various materials, cutting speeds, and feed rates.
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Catalog excerpts

TOOLHOLDING SYSTEMS-1

TOOLHOLDING SYSTEMS TOOLHOLDING SYSTEMS Metric Version Catalog 2012 TOOLHOLDING SYSTEMS Metric Version Catalog 2012 Metric Version Catalog 2012

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TOOLHOLDING SYSTEMS-5

Toolholder Standard Coolant Hole Coolant Through Coolant through

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TOOLHOLDING SYSTEMS-6

DIN 6499 ER Collet Chucks with a DIN 69871 Form AD/B Taper Shanks ■ B is the designation for coolant through flange. • DIN69871 30 Balanced to G6.3 at 12,000 RPM. • DIN69871 40 Balanced to G2.5 at 20,000 RPM.

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TOOLHOLDING SYSTEMS-7

DIN 6499 ER Collet Chucks with a DIN 69871 Form AD/B Taper Shanks • B is the designation for coolant through flange.

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TOOLHOLDING SYSTEMS-8

Short Front End ER Collet Chucks with a DIN 69871 Form AD/B Tapered Shanks L Ref DIN 6499 Balanceable ER Collet Chucks with DIN 69871 Tapered Shanks Balanceable Rings • Originally set value, can be improved by using a balancing machine. • Balanced to G2.5/20,000 RPM.

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TOOLHOLDING SYSTEMS-9

Power Chucks with DIN 69871 Form AD/B Taper Shanks Lmax Lmin SS MAXIN MAXIN MAXIN MAXIN MAXIN MAXIN MAXIN MAXIN MAXIN • Use of d2 diameter tools provides the best performance as collets reduce gripping force by 25%. • B is the designation for coolant through flange. (1) With coolant through the flange By using a reducer collet Contains a DIN 69871 Holder with MAXIN Power Chuck and a Set of Collets with Various Bore Sizes Designation KIT SK40 MAXIN KIT SK40 MAXIN KIT SK50 MAXIN KIT SK50 MAXIN • Each kit contains one power chuck, a set of SC-SPR collets, extraction hook and wrench.

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TOOLHOLDING SYSTEMS-10

Balanceable Power Chucks with DIN 69871 Form AD/B Taper Shanks Lmax Lmin • Use of d2 diameter tools provides the best performance as collets reduce gripping force by 25% • First clamp the tool inside the chuck and then improve the system's balance by adjusting the balancing rings (1) By using a reducer collet

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TOOLHOLDING SYSTEMS-11

Hydraulic Chucks with DIN69781 Form ADB Shanks Lmax Lmin SS HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO HYDRO • Chucking forces will be reduced by 25% if reduction sleeves are used. • Note: Reduction sleeves are available for 12, 20, 25 and 32 mm bore diameters (ordered separately). • The coolant passages in the B type flange are blocked with screws which can be removed when required. • Clamping wrench (wrench HYDRO HEX 4) and test bar should be ordered separately. (1)

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TOOLHOLDING SYSTEMS-12

Short Hydraulic Chucks with DIN69781 Form ADB Shanks Lmax Lmin • Chucking forces will be reduced by 25% if reduction sleeves are used. • Note: Reduction sleeves are available for 12, 20, 25 and 32 mm bore diameters (ordered separately). • The coolant passages in the B type flange are blocked with screws which can be removed when required. • Clamping wrench (wrench HYDRO HEX 4) and test bar should be ordered separately. (1) Short Side Clamp Endmill Holders (DIN 6359-HB) with DIN 69871 Form AD/B Taper Shanks for DIN 1835 Form B Weldon Shanks • B is the designation for coolant through flange.

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TOOLHOLDING SYSTEMS-13

DIN 69871 Form ADB Taper Shanks Short Holders with DIN 6359-HB and Adjustable Nozzles, for DIN 1835 Form B Weldon Shanks • The coolant passages in the B type flange are blocked with screws which can be removed when required.

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TOOLHOLDING SYSTEMS-14

DIN 69871 Form AD/B Taper Shanks Holders with DIN 6359-HB, for DIN 1835 Form B Weldon Shanks 1 B is the designation for coolant through flange.

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TOOLHOLDING SYSTEMS-15

DIN 69871 Form AD/B Taper Shank Drill Holders with DIN 6359-HE for DIN 1835 Form E Whistle Notch Shanks Lmax Lmin Adjustment screw has an internal coolant hole. Adjustment screw hexagon key size • B is the designation for coolant through flange. (1)

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TOOLHOLDING SYSTEMS-16

Thermal Shrinking Chucks with DIN 69871 Form AD/B Taper Shanks, for Carbide Tools Only • To be used for carbide tools only. • Balanced to G2.5/25,000 RPM <1' Hex key size for the rear stopper screw Preset screw without coolant hole

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TOOLHOLDING SYSTEMS-17

• Can be used for carbide and HSS tools. • Use only inductive heating device for SRKIN holders. • B is the designation for coolant through flange. <1) Balanced to G2.5/25.000 RPM (2> Balanced to G2.5/20.000 RPM I3) Hex key size for the rear stopper screw

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TOOLHOLDING SYSTEMS-18

ISO 3937 Shell Mill Holders with DIN 69871 Form AD Taper Shanks

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TOOLHOLDING SYSTEMS-19

ISO 3937 Shell Mill Holders with Coolant Holes and DIN 69871 Form ADB Tapered Shanks L SS • (a) If the B type option is required, the plug screw must be removed from the flange cooling hole (use a 2 mm hex key). • Balanced to G2.5/SK40=20,000 RPM, SK50=15,000 RPM (1) Symmetrical design. However, the family's balance values are not guaranteed for this tool DIN 6357 Face Mill Holders with DIN 69871 Form A/AD Taper Shanks L2

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TOOLHOLDING SYSTEMS-20

DIN 6358 COMBI Shell Mill Holders with DIN 69871 Form AD Taper Shanks L SS SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC SEMC DIN 238 Drill Chuck Arbors with DIN 69871 Form A Taper Shanks

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TOOLHOLDING SYSTEMS-21

DIN 2080, DIN 69871/A and BT MAS-403 Adapters with DIN 69871 Form A Taper Shanks DIN 6383 Morse Taper Adapters with DIN 228-2 Form D Tang and DIN 69871 Form A Taper Shanks L SS

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TOOLHOLDING SYSTEMS-22

DIN 6364 Morse Taper Adapters with DIN 228-2 Form B Draw Bar and DIN 69871 Form A Taper Shanks

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TOOLHOLDING SYSTEMS-23

Adjustable Drilling Diameter Holders with DIN69871 Form AD/B Tapered Shanks L SS Designation FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 FITBORE DIN69871 • B is the designation for coolant through flange The bore's section is actually made from two shifted circular sections. The clamping screw pushes the drill shank through a narrowed opening, forcing...

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TOOLHOLDING SYSTEMS-24

Center Alignment DIN 6499 ER Collet Chucks with DIN 69871 Form AD/B Taper Shanks L L1 L5 SS • Radial adjustment 0.1 mm. Angular adjustment 1°. Angular Adjustment Radial Adjustment

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TOOLHOLDING SYSTEMS-25

FINEFIT Center Alignment Shank and Base with a DIN 69871 Form AD Taper Shank (For specially tailored toolholders) L DIN 6499 ER Tapping Attachments with DIN 69871 Form A Tapered Shanks L Ref L1 Ref

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