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Toolholding Systems
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TOOLHOLDING SYSTEMS TOOLHOLDING SYSTEMS Metric Version Catalog 2012 TOOLHOLDING SYSTEMS Metric Version Catalog 2012 Metric Version Catalog 2012 WWW.ISCAR.COM WWW.ISCAR.COM

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CONTENTS & INTRODUCTION A TOOLING systems B DIN69871-A/B B3 DIN 69893 HSK A/E B27 CAMFIX DIN 26623-1 B53 BT MAS-403 B65 IM63 XMZ ISO 26622-1 XMZ B93 DIN2080, R-8 Brigeport, morse taper b99 straight & vdi shanks b109 flexfit, clickfit b115 center alignment devices b123 tapping & reaming devices b133 er, sc & shrink collets b141 hydrofit KITS & accessories b167 accessories b171 auxilIary devices b181 itsbore modular boring system C alphabetical index D The Ultimate Expert in Selecting the Best Tool A1

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SHELL MILL FACE MILL FACE MILL SHELL MILL FACE MILL

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CONTENTS IM63 XMZ Pages B93-98 THERMAL ENDMILL COLLET CHUCK B95 B96 B97 SHELL MILL HYDROFIT B98 B98 DIN 2080 COLLET CHUCK B100 Page B99 ENDMILL SHELL MILL FACE MILL B101 B102 B102 R-8 - Bridgeport Morse Taper SHELL COMBI JACOBS ADAPTER MORSE TAPER Plug COLLET CHUCK collet chuck floating reamer-R B103 B103 B104 B104-105 B105 B106 B107 B135 Straight Shank GTI - Tapping Attachment HYDROFIT ER COLLET CHUCK GTI TAPPING B114 B110-113 B134 GFI -ST ADJUST GYRO- ST GYRO VDI FLOATING center ER COLLET DIN69880-R REAMER Alignment shrinkin B127-128 B129 B135 B125-126 DIN69871 FLEXFIT Modular, Threaded...

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CONTENTS GFI - Floating Reamer Collet Chuck Pull Stud MORSE STRAIGHT TAPER ER ER COLLET COLLET B135 B135 B171-174 ER SC Collets Pages B138-169 SPR SPRING COLLET SPR AA SPRING COLLET SEAL JET SPRING COLLETS SEAL JET 2 SPRING COLLETS KITS, SETS SPRING COLLETS FLEXFIT ER-ODP SC SPR/ SEAL COLLET SC HYDROFIT SHRINKIN ER-SRK GTIN ER B145 B146 B147 B148 B161-163 B120 B163-165 B169 B152-153 B138-139 PRESET & LOCK SCREW FACE SCREW D. RING PRESET SCREW HYDRO TEST BAR HYDRO B177 B179 B170 B170 Accessories NUT WRENCH B175-176 B176, B179 B177-178 SHRINKIN Thermal Shrinking Chucks DIN 69871- DIN 69871-...

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Modular Adaptation System A clamping screw pushes the shank of the tool through a narrowed opening, forcing elastic deformation of the steel holder. As the steel contracts around the tool, contact is made around slightly more than a full 180°. The result is rigidity comparable to a solid part. Modular Adaptation System CLICKFIT Clamping Enhances the Tool's Performance Material: Alloy Steel Weldon Clamping CLICKFIT Clamping Depth of Cut = 40 mm Larger Depth of Cut Smooth Operation!

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INTRODUCTION Balancing Definitions Balancing Elements Introduction Balancing is the process of equalizing the mass distribution of a body so it rotates in its bearing without unbalanced centrifugal forces. Balancing causes reduced vibration, lower spindle strain, improved machining qualities and allows for higher cutting parameters. The measuring equipment available today enables unbalance to be reduced to low limits. However, it would be uneconomical to exaggerate the quality requirements. It has therefore become necessary to determine to what extent the unbalance should be reduced and...

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INTRODUCTION Balanceable Collet Chucks Balancing Elements Example 1 U=2 g x mm can be treated as an unbalance mass of m=2 g in radial distance of r=1 mm or as a mass of m=0.1 g in radial distance of r=20 mm, etc. Example 2 The residual unbalance is independent of the speed. This value reflects the unbalance mass and its distance from the true center of mass. The residual unbalance value is measured on balancing machines. U 4 U = m x r = >m = = = 0.2g r 20 G value reflects the balancing quality of a toolholder according to its rotational speed (N) πx N U Ux Nx π G = Ω x e = 30 x M = M x 30 G...

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INTRODUCTION Balanceable Collet Chucks e in g x mm/kg or eccentricity in µm Balancing Elements N in RPM Short Formula U= M . 9,545.G N U = Residual unbalance (gr x mm) M = Tool mass (kg) G = Balance grade N = RPM Please note: The values on the balancing rings are indicated in metric values. Therefore all guidance examples for balancing are in the metric system. ISCAR can commit only on unbalance values larger than 1grxmm A8 ISCAR • ETM Value examples M = 1 kg G = G2.5 N = 15,000 RPM U= 1kg . 9,545.2.5 15,000 =1.59 gr x mm

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INTRODUCTION Balanceable Collet Chucks BALANCIN Collet Chuck & Top Nut Operating Instructions The following procedure should be adjusted according to the specific type of balancing machine being used. 1. Loosen the 3 locking screws on the angle reference ring (blue). Align the two balancing rings (gold-colored) to the ‘0’ position on the angle reference ring. After the rings are all aligned, tighten the 3 locking screws. 2. Insert the collet chuck into the spindle and tighten it using the pull stud. Insert the cutting tool into the collet chuck, adjust to desired projection and clamp it. 3....

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INTRODUCTION Balanceable Tooling System Start Set all 3 rings to “0-0-0” position Run a test Rotate both balancing rings to the same unbalance gr x mm and to unbalance orientation angle Run a test Examples: In tolerance YES NO Increase the original value of gr x mm of each balancing ring according to the reading on the machine without changing the original angle position Up to 3 gr x mm at ±20º 10 gr x mm at 100º NO Decrease the original value of gr x mm of each balancing ring according to the reading of the machine without changing the original angle position Up to 3 gr x mm at ~180º NO...

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INTRODUCTION Power Chucks With this tool, only a small tightening torque compresses the frontal nose, providing an extremely high gripping force. It is designed for roughing and finishing applications in milling where high torque transmission, maximum accuracy, compactness and easy operation are required. Features • The clamping nut is not threaded (as in ER collet chucks) • Designed for direct chucking of the tool shank – no need for intermediate collet for maximum gripping force • Sealed nut construction • No axial drawback of the tool shank • as chuck is tightened • Thick wall...

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