SOLID CARBIDE & MULTI-MASTER ENDMILLS SOLID CARBIDE & MULTI-MASTER ENDMILLS Metric Version Catalog 2012 SOLID CARBIDE & MULTI-MASTER Metric Version Catalog 2012 Metric Version Catalog 2012 WWW.ISCAR.COM WWW.ISCAR.COM

INTRODUCTION A Multi-master B SOLID endmills C materials and grades D Index E The Ultimate Expert in Selecting the Best Tool A1

INTRODUCTION MULTI-MASTER Interchangeable Heads for a Variety of Milling Applications MULTI-MASTER is a family of tools with shanks and unique interchangeable heads for a variety of milling applications, including ball nose, straight shoulder, and slitting applications. Indexing is fast and convenient due to the threaded connection. Since the tool is not removed from the machine, there is no setup time for head replacement. MULTI-MASTER is a high-tech substitute for HSS and solid carbide milling cutters. Excellent repeatability is now possible and resharpening of tools is no longer needed. MULTI-MASTER...

INTRODUCTION FEEDMILL Variable Pitch Endmills with 4 Helical Flutes ISCAR’s FEEDMILL solid endmills EFF.. and MM EFF... heads utilize a large radius cutting edge configuration that allows for greatly increased feeds. The unique cutting edge geometry axially directs the resultant cutting forces towards the spindle. This results in high stability and enables machining at high feeds, even with long overhang. In addition, the tool features 4 flutes comprised of an ultra fine grain substrate and is protected by the advanced AL-TEC coating technology. The combination of these parameters offers outstanding...

INTRODUCTION CHATTERFREE Solid Carbide and MULTI-MASTER Endmills An evolution of the CHATTERFREE solid carbide endmills provides improved dampening performance, resulting in 20 to 25% prolonged tool life. They are capable of increased metal removal rate, when compared with the standard CHATTERFREE solid carbide endmills. Two families are available: cylindrical and relieved shank endmills. All of the endmills are made from IC900, which is a versatile PVD coated grade. Each family includes endmills in a diameter range of 6 to 25 mm. All have corner radii and each diameter is available in both Weldon...

INTRODUCTION CHATTERFREE FINISHRED ALL IN ONE 2 Applications in 1 Solid Carbide Endmill EFS-E44 A combination of ISCAR’s two families, CHATTERFREE and FINISHRED, deliver a powerful hybrid tool with extraordinary performance never seen before. The user gets a ‘Three in One’ rather than just a ‘Two in One’ version of the FINISHRED. ISCAR’s new solid carbide endmills feature 4 flutes with a 38° helix - two serrated flutes and two continuous flutes. These high productivity, fully effective endmills enable running at rough machining parameters, resulting in finish surface quality. In addition to eliminating...

INTRODUCTION A B C Solid Carbide and MULTI-MASTER Endmills for Machining Aluminum A ISCAR’s CHATTERFREE endmills for machining aluminum are an excellent solution for the aerospace industry. They improve material removal rate, eliminate vibration, maximize stock removal rate and reduce cycle time in most milling operations. The variable helix endmills are available with 3, 4, 5xD neck relief in a variety of corner radii. They have a unique ground and polished geometry that provides excellent bottom and side surface finish with no mismatch. B ECA-H4…CF endmills, designed for both A6 roughing and...

USER GUIDE Clamping and Indexing Instructions 1 1 2 1 4 3 4 2 MM TS... 3 2 MM GRIT 3 4 Do not apply lubricant to the threaded connection. Designation MM MM MM MM MM MM (1) B2 Order separately ISCAR Thread Size Key (1) Tightening Torque (Nxcm) T05 MM KEY 6x4 700 T06 MM KEY 8x5 1000 T08 MM KEY 10x7 1500 T10 MM KEY 13x8 2800 T12 MM KEY 16x9 2800 T15 MM KEY 20 4000

MULTI-MASTER, SHANK-MASTER and FLEXFIT Connection Options MILLING HEADS ADAPTERS SHANKS MULTI-MASTER (MM) SHANK-MASTER (TS) FLEXFIT (M) Features: • Modular system reduces • • stock cost by using the same head with different shank options. Enables machining with larger overthang. Same head can be mounted on metric and inch combinations. B5

INDEXABLE SOLID CARBIDE LINE Interchangeable Solid Carbide Slot Drill Milling Heads with Two 10° Helix Flutes ECONOMICAL SOLUTION • For shanks, see pages B35-41 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page B2 apply lubricant to the threaded connection. • For user guide, see pages C72-83. (1) Specially tailored radius range, available upon request.

INDEXABLE SOLID CARBIDE LINE Interchangeable Solid Carbide Slot Drill Milling Heads for Machining Aluminum • For shanks, see pages B35-41 • For clamping keys (should be ordered separately) lubricant to the threaded connection. • For user guide, see pages C72-83. tightening torques and clamping instructions, see page B2 • Do not apply

MM EA-CF Interchangeable Solid Carbide Endmill Heads with Variable Helix for Machining Aluminum ap r l Rd° Ts D2 Dh6 Haº Aluminum Recommended Machining Data Designation MM EA120H12R0.2CF-3T08 MM EA160H16R0.2CF-3T10 MM EA200H20R0.2CF-3T12 D Flute ap r Ts D2 l Ha° 12.00 16.00 20.00 3 3 3 12.00 16.00 20.00 0.20 0.20 0.20 T08 T10 T12 11.70 15.30 18.30 23.00 28.00 34.00 40.0 40.0 40.0 IC08 Dimensions fz (mm/t) l 0.04-0.11 0.05-0.13 0.05-0.13 l l • For shanks, see pages B35-41 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page B2 • Do not apply...

INDEXABLE SOLID CARBIDE LINE • For shanks, see pages B35-41 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page B2 • Do not apply lubricant to the threaded connection. • For user guide, see pages C72-83.

INDEXABLE SOLID CARBIDE LINE • For shanks, see pages B35-41 • For clamping keys (should be ordered separately), tightening torques and clamping instructions, see page B2 • Do not apply lubricant to the threaded connection. • For user guide, see pages C72-84