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Railway Industry The railway industry has played an important role in the past two decades becoming one of the leading means of transportation for freight and passengers. Ongoing investments in modern railway track infrastructure has opened a new edge to high-speed transportation mobility. In addition, the environmental advantages offered in railway transportation is expanding railway traffic awareness. To keep up with the growing demands in this heavy metalworking industry, ISCAR has developed special machining expertise for railway components with innovative cutting tools and robust carbide...

Railway Infrastructure Typical Rail Profiles For inner city, long range cargo and passenger infrastructures For Switchers and Crossing Asymmetric Rails Tram Rails Types of Railway Switchers and Separators Switch Diamond Three-Way Switch

Switchers - Connecting Links UIC54 1 Shoulder Milling Range: Ø20 - 125 mm T490 extended flute cutters with rigidly clamped tangential four cutting edged inserts for machining side track profiles, switchers and separators. Shoulder Milling Special T472 tapered extended flute cutters with rigidly clamped tangential four cutting edged inserts for machining top tapered track profiles, switchers and separators. ISCAR offers a standard line of cutters with different approach angels ranging from 22º up to 75º.

Shoulder Milling Special concave profile extended flute cutters with rigidly clamped tangential inserts for machining top radius profiles, switchers and separators. Shoulder Milling Special concave profile extended flute cutters with rigidly clamped tangential inserts for machining top radius profiles, switchers and separators.

Switchers - Connecting Links Shoulder Milling Special concave profile extended flute cutters with tangential inserts for switcher profiling. Shoulder Milling Special T478 extended flute cutters with rigidly clamped tangential positive inserts for smooth cut machining of switchers and separators.

Rough Milling Special face mount web slotting cutters for machining steel crossings and transition rails made of alloy manganese. The cutter’s positive rake cutting action dramatically reduces forces and improves tool consistency in difficult-to-clamp rail shapes while providing a smooth cut and eliminating hard finishing applications.

Switchers - Connecting Links Tangential Cutters Special concave profile extended flute cutters with rigidly clamped tangential inserts positioned on an angular spindle axis for smooth machining of switchers and separators. Switcher/Separator Milling Special spherical extended flute cutters with rigidly clamped tangential inserts for machining switchers and separator shoulders. Their unique design, with a combination of left and right flutes, assures minimum vibrations and smooth cutting. Tapered Switcher Blade Machining Specially tapered extended flute cutters with helical flutes for high metal...

Drilling Range: Ø12 - 80 mm Drills with spiral coolant channels and a strong cutter body with excellent resistance to torsion and very efficient chip evacuation. Shoulder Milling Range: Ø20 - 125 mm T490 extended flute cutters with rigidly clamped tangential inserts for machining switchers and separators. The UIC33 rail is a common part which is produced to keep the wheel in correct alignment when approaching a switch. 2

Range: Ø100 - 160 mm Indexable slotting cutters with tangentially mounted inserts and a unique clamping design for durable parting. Drilling Range: Ø12 - 80 mm Drills with spiral coolant channels and a strong cutter body with excellent resistance to torsion and very efficient chip evacuation.

Shoulder Milling Special profile extended flute cutters with rigidly clamped tangential inserts for machining switchers and separators. Shoulder Milling Special profile extended flute cutters with rigidly clamped tangential inserts for machining switchers and separators.

Shoulder Milling Special T490 extended milling cutters with rigidly clamped tangential four cutting edged inserts for machining switchers and separator shoulders. Shoulder Milling Special or concave profile extended flute cutters with tangentially clamped inserts for machining top and bottom filter track profiles, switchers and separators.

Shoulder Milling Special T479 tapered extended flute cutters with tangentially clamped inserts for machining switchers and separators and semi-finishing operations. Shoulder Milling Special T414 tapered cutters with tangentially clamped inserts for machining top and bottom track profiles, switchers and separators.

Face Milling Range: Ø50 - 315 mm 45° face milling cutters carrying square or octagonal double-sided inserts with 8 and 16 cutting edges for roughing operations at an 8 mm depth of cut. Deep Shouldering (Contour) Special T479 full profile cutters for machining switchers and semi-finishing operations.

Slot Milling Range: Ø25 - 100 mm H490 is an extended flute cutter characterized by radially clamped double-sided rectangular inserts with 4 helical cutting edges available in 09 /12 /17 mm sizes. Profile Slot Milling Special tangential slot milling cutters for machining profile slots and grooves on rail track connecting links. Profile Slot Milling Special tangential slot milling cutters for machining profile slots and grooves on side plates and connecting links.

Round inserts and special CAMFIX holders with a screw and top lever for robust clamping. Special CAMFIX holders with a screw and top lever for roughing and finishing boring operations.

Roughing Application Finishing Application Finishing Application Roughing and Finshing Combi-Bore

New Wheels Turning Round Inserts For Roughing and Finishing Operations and Machining Rim and Web Areas Screw Clamped Insert Screw Clamped Insert RCMX 32-NR (MO) Screw Clamped Insert RCMX 32-WKR (00) Lever Clamped Insert RCMX... (00) - Lever Clamping RCMX... (MO) - Screw Clamping (Special Holder) RCMT... (MO) - Screw Clamping RCMX 25-NR (00) Lever Clamped Insert RCMX 32-NR (00) Lever Clamped Insert RCMX 32-SE50 (00) Lever Clamped Insert