Catalog excerpts
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Open the catalog to page 1Quality Standard ISCAR has been certified by the prestigious Standards Institution, as being in full compliance with Quality and Environmental & Occupational Health and Safety Management Standards AS 9100 Rev C ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 In addition, completed products are inspected before shipping, to ensure delivery of the finest quality goods. Quality control facilities include the metallurgical laboratory, raw metal testing, an online testing procedure and a machining center for tool performance testing and final product inspection. Only the finest products are...
Open the catalog to page 2Machining Intelligently Machining Intelligently ISCAR HIGH Q LINES ISCAR HIGH Q LINES
Open the catalog to page 5A hard submicron substrate, TiAIN PVD coated grade followed by a special ‘SUMO TEC’ surface treatment. Suitable for turning hard nickel base alloys / Inconel (40-50 HRC) at low to medium cutting speeds. A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds. A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Suitable for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. A very hard substrate with a...
Open the catalog to page 6A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions. A hard substrate, MTCVD TiCN and thick Al203 coated grade with post coating surface treatment. Mainly used for turning nodular cast iron (may be used for other cast iron as well) at medium to high cutting speeds at stable or slightly unstable conditions. Can be used when higher wear resistance than that provided by IC5010 or other grades is required. A hard...
Open the catalog to page 7Milling Grades r &CJ/VTU TEC A tough substrate with a new MTCVD and TiCN/ Al2O3 coating. Recommended for milling grey cast iron at high cutting speeds, providing extended tool life. A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal shock - therefore milling with coolant may be applied. Diamond coated grade for...
Open the catalog to page 8A tough submicron substrate, improved TiAIN PVD coated grade for better chip flow. Designed for machining heat resistant aIIoys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. An improved PVD TiAlN coated tough grade for better chip flow. Suitable for milling stainless steel, high temperature alloys and other alloy steels. Recommended for interrupted cut and heavy operations. A tough substrate with a new MTCVD and alpha Al2O3 coating. Recommended for...
Open the catalog to page 9Standard Grade The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life.
Open the catalog to page 10Machining Intelligently ISCAR HIGH Q LINES
Open the catalog to page 11As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. This line combines the new SUMO TEC grades with upgraded chipformers. In order to help end users select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer. An accurate description of the chipformer will help the end user select the most appropriate chipformer for his...
Open the catalog to page 12Chip Load M3PW Each application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, the digits 2 and 4 will be used. The digit 3 represents the most general/typical range within each main application range. The schematic depicts the idea behind the first 2 characters: Workpiece Material Group M3PW The last letter (P) represents the material group. In this example, the letter P represents the steel material group. Wiper Geometry In cases where the inserts have a wiper geometry, it will be indicated...
Open the catalog to page 13Together with the new IC8150, IC8250 and IC8350 grades, ISCAR has also introduced new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel. RS EAKE BR CHIP R STEEL FO Medium Finishing Turn Feed T3P Feed
Open the catalog to page 14F3P - Chipbreaker for Finish Machining The F3P chipbreaker has positive rake angles to allow smooth cutting and reduce the cutting forces, thus reducing wear and increasing the tool life dramatically. Ap [mm] 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev. • Double-sided insert with chipbreaker for finishing steel • Reinforced cutting edge • Positive rake angle for smooth cutting M3P - Chipbreaker for Medium Machining Future Item • Double-sided insert chipbreaker for medium machining of steel...
Open the catalog to page 15Together with the IC6015 and IC6025 grades, IISCAR introduced new and innovative chipbreakers designated F3M, M3M, and R3M, designed for machining stainless steel. RS EAKE STEEL BR CHIP INLESS TA OR S F Medium
Open the catalog to page 16The F3M chipbreaker has positive rake angles for smooth cutting, reduced cutting forces and insert wear, leading to dramatically increased tool life. The machining application area is 0.3-3 mm D.O.C and 0.05-0.3 mm/rev M3M - Chipbreaker for Medium Machining Ap [mm]jf 6.56 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 • Double-sided insert chipbreaker for medium machining of stainless steel with a reinforced cutting edge • Positive rake for smooth cutting and reduced cutting forces • The machining application range is 0.5-6 mm D.O.C. and 0.15-0.6 mm/rev R3M - Chipbreaker for Rough Machining •...
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