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New HELITANG T490 Chip Splitting Inserts

New HELITANG T490 Chip Splitting Inserts

New HELITANG T490 Chip Splitting Inserts

Product catalog summary
New Product Announcement: HELITANG T490 Chip Splitting Inserts
Introduction: ISCAR has introduced new chip splitting inserts for the HELITANG T490 series, expanding the range to include 8 mm and 16 mm insert sizes. These inserts are designed to improve chip evacuation and reduce cutting forces.
Specifications:
  • T490 LNMT 0804PNR-CS: Features four 8 mm cutting edges with 2 splitting grooves on one side and 1 on the opposite.
  • T490 LNMT 1607PN-R-CS: Features four 16 mm cutting edges with 4 grooves on one side and 3 on the opposite.
Recommendations: For optimal performance, mount inserts in an alternating edge configuration on even-number flute cutters to enhance chip splitting effects.
Benefits: The chip splitting design improves chip evacuation, reduces power consumption, and enhances vibration dampening. It is particularly beneficial for rough milling of deep shoulders, cavities, and edges, especially in aerospace materials.
Machining Examples:
  • Shoulder Milling: Using T490 FLN D050-04-22-16 with T490 LNMT 1607 PN-R-CS insert on SAE 4340, achieving a metal removal rate of 300 cm3/min with a tool life of 60 minutes.
  • Tool: T490 LNK D40-48-3-CF4-13 with T490 LNMT 1306PNTR-CS insert on TiAl6V4, achieving a metal removal rate of 88 cm3/min with a tool life of 45 minutes.
Recommended Machining Data:
  • T490 LNMT 0804PNR-CS: ap 1.50-5.00 mm, fz 0.10-0.15 mm/t
  • T490 LNMT 1306PNTR-CS: ap 4.00-12.00 mm, fz 0.10-0.20 mm/t
  • T490 LNMT 1607PN-R-CS: ap 5.00-15.00 mm, fz 0.10-0.25 mm/t
See more

Catalog excerpts

New HELITANG T490 Chip Splitting Inserts-1

MILLING JANUARY 2012 METRIC 2012 Page 1 / 4 Page 1/7 New Product Announcement New HELITANG T490 Chip Splitting Inserts

 Open the catalog to page 1
New HELITANG T490 Chip Splitting Inserts-2

MILLING Page 2 / 4 JANUARY 2012 METRIC 2012 New Product Announcement Highlights Following the success of the tangentially clamped HELITANG T490 LNMT 1306PNTR-CS chip splitting insert, ISCAR is expanding the chip splitting option to the T490 LNMT 8 and 16 mm insert sizes. The new inserts are: • T490 LNMT 0804PNR-CS – a HELITANG insert with four 8 mm cutting edges • T490 LNMT 1607PN-R-CS – a HELITANG insert with four 16 mm cutting edges The insert T490 LNMT0804PNR-CS has 2 splitting grooves on one cutting edge and one groove on the opposite side. The larger, T490 LNMT 1607PN-R-CS insert, has 4...

 Open the catalog to page 2
New HELITANG T490 Chip Splitting Inserts-3

MILLING Page 3 / 4 JANUARY 2012 METRIC 2012 New Product Announcement The chip splitting edge causes a wide chip to be divided into small segments that significantly improve chip evacuation and handling. Chip splitting reduces cutting forces and thus power consumption. It diminishes thermal loading on the milling cutter and considerably improves vibration dampening. The main application of these new inserts is productive rough milling of deep shoulders, cavities and edges, especially when extended flute cutters are used. Reduced heat generation during cutting is very important, especially when...

 Open the catalog to page 3
New HELITANG T490 Chip Splitting Inserts-4

MILLING JANUARY 2012 • METRIC 2012 ffl®\_w PK^QO@G Announcement Tangentially Clamped Insert with 4 Chip Splitting Helical Cutting Edges Machining Examples Shoulder Milling Metral removal rate: 80 cm3/min Insert: T490 LNMT 1607 PN-R-CS Metal removal rate= 300 cm3/min Regular Edge Coolant: Emulsion Metal removal rate= 88 cm3/min

 Open the catalog to page 4

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