JET HP Line

JET HP Line
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JET HP Line

Product catalog summary
Overview: The document is a comprehensive guide on ISCAR's high-pressure coolant tools, focusing on enhancing performance in metal machining. It covers specifications, benefits, and usage guidelines for toolholders and inserts, particularly for high-pressure applications.
Specifications: Detailed specifications are provided for toolholders such as PDACR/L-JHP, PVACR/L-JHP, and PCLCR/L-JHP. Each is designed for specific insert types, with information on dimensions, pressure capabilities, and spare parts.
High-Pressure Coolant Benefits: High-pressure coolant systems improve tool life, cutting speeds, and chip control by directing coolant precisely to the cutting edge, reducing thermal shock and enhancing machining reliability.
Performance Metrics: Tables compare performance improvements across materials like Titanium Ti64, Inconel 718, Steel, and Stainless Steel at various pressures (80 bar, 150 bar, 300 bar), showing significant increases in tool life and cutting speed.
Usage Recommendations: Pressure ranges for optimal performance are advised: low (up to 30 bar), high (30-120 bar), and ultra-high (120-400 bar). Guidance is provided on adjusting pressure to control chip size and achieve desired outcomes.
Toolholder Details: Toolholders are described with designations, dimensions, and compatible inserts. Diagrams and spare parts lists are included for maintenance and replacement.
Applications: The tools are beneficial in industries like aviation, aerospace, and medical, where machining difficult materials like titanium and heat-resistant alloys is common.
Conclusion: ISCAR's high-pressure coolant tools offer significant advantages in machining efficiency and reliability, serving as a detailed resource for selecting and utilizing these tools effectively.
Procedures: Procedures for mounting and changing inserts are outlined, emphasizing a telescopic tube system for efficient coolant delivery, reducing setup time.
Standards and Recommendations: Toolholders conform to ISO standards for exchangeable shanks, ensuring compatibility and reliability. Recommendations include using specific seats and spare parts for different insert types.
Spare Parts: A comprehensive list of spare parts is provided for each toolholder, essential for maintaining toolholders and ensuring longevity and performance.
Key Features: High-pressure coolant channels, telescopic tube system, and compatibility with various insert types for versatile machining applications.
Quality Standards and Certifications: ISCAR is certified by the Standards Institution of Israel, complying with AS 9100 Rev C, ISO 9001:2008, ISO 14001:2004, and OHSAS 18001:2007, ensuring adherence to quality, environmental, and occupational health and safety standards.
Quality Control Procedures: Products undergo inspection before shipping, with facilities including a metallurgical laboratory and machining center for tool performance testing.
Global Presence: ISCAR has a global presence with contact information for various countries.
Intellectual Property Notice: The document and its contents are the exclusive property of Iscar Ltd., protected by copyright laws.
Tool Advisor Genius: ISCAR offers a tool advisor recommending optimal tools based on application parameters and machine power, available for Windows, MAC, iPhones, and iPads.
Product Engineering: ISCAR is engineered for high-pressure economical turning, grooving, and parting performance.
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Catalog excerpts

JET HP Line-1

Your Tool Advisor Genius ITA recommends the optimal tool based on application parameters and your machine power. 3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal removal rates, engineering support and more. Dansk English Français Deutsch Suomi Italiano 日本語 한국어 Nederlands Português HIGH PRESSURE Economical Turning, Grooving and Parting Performance Русский Svenska Español-España Tiếng Việt 中文 Български език Српски Magyar Hrvatski Español-México Norsk Polski Româneşte Slovenščina Türkçe Slovenčina Čeština Available for Windows and MAC operating systems, including iPhones and iPads.

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JET HP Line-2

ISCAR’sComplete Machining Solutions Catalogs User-Friendly App Online InterfaceUpdates Web Viewer at ISCAR’s Website GrooveTurn Tools SolidCarbide & MM Endmills Milling Tools Hole Making Tools Turning & Threading Tools Tooling Systems New Products Catalog

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JET HP Line-3

The Ultimate Expert in Selecting the Best Tool

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JET HP Line-4

High Pressure Coolant The high pressure coolant feature has been in existence for a long time in the metal removal world, taking a bigger role in today’s machining. High pressure coolant was initially implemented mainly for difficult-to-machine materials such as titanium, inconel and other heat resistant alloys. Later it was found that tool life, productivity and chip control can be improved when machining stainless and alloyed steel. JHP tools are essential and important in the aviation, aerospace and medical industries. How does it work? The stream velocity of the coolant emitted from the pump...

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JET HP Line-5

The usage of high pressure coolant is growing as manufacturers are looking for ways to reduce cutting time, improve machining process reliability and achieve longer tool life. ISCAR’s JHP tools provide all of these advantages. The coolant channels of the JHP tools feature outlets very close to the cutting edges, thus gaining the following advantages: • Shorter machining time – The cutting speed may be increased by up to 200% when machining titanium and heat resistant alloys. • Longer tool life – tool life increases by up to 100% not only on titanium and heat resistant alloys, but also on stainless...

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JET HP Line-6

SWISSTURN Toolholders The new tools were designed for Swiss-type automatics and CNC machines. They include tools for ISO standard screw-clamped and lever-lock rhombic 80º (C-type), 55º (D-type) and 35º (V-type) inserts, all with 7° positive flank relief inclination.

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JET HP Line-7

Lever Lock Tools with Channels for High Pressure Coolant for 55° Positive Rhombic Inserts for Swiss Automatic Machines f 90° Designation PDACR/L 1010H-07S-JHP PDACR/L 1212H-11S-JHP PDACR/L 1616K-11S-JHP Right-hand shown Spare Parts Designation PDACR/L-JHP Cooling Unit Nozzle: NZ-D-JHP Housing: UNH-JHP Lever Lock Tools with Channels for High Pressure Coolant for 35° Positive Rhombic Inserts for Swiss Automatic Machines Gr Designation PVACR/L 1010H-11S-JHP PVACR/L 1212H-11S-JHP PVACR/L 1616K-11S-JHP Right-hand shown • For user guide, see pages 4-5, 29-31, 56-57 Spare Parts Designation PVACR/L-JHP...

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JET HP Line-8

Lever Lock Tools with Channels for High Pressure Coolant for 80° Positive Rhombic Inserts for Swiss Automatic Machines Gr Designation PCLCR/L 1010H-06S-JHP PCLCR/L 1212H-09S-JHP PCLCR/L 1616K-09S-JHP Right-hand shown Screw: ScrewM8x6 TL360 Nozzle: NZ-S-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PCLCR/L-JHP Cooling Unit

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JET HP Line-9

Screw Lock Toolholders for 35° Rhombic Inserts with 7° Clearance Angle and Channels for High Pressure Coolant l2 Gr° G 1/8"-28 Central coolant direction (8° rotation adjustment) • For user guide, see pages 4-5, 29-31, 56-57 Screw: ScrewM3 Nozzle: NZ-V-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation SVJCR/L 2525M-16-JHP Seat Screw Cooling Unit

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JET HP Line-11

Screw Lock Toolholders for Round Inserts with 7° Clearance Angle and Channels for High Pressure Coolant Gr° Central coolant direction (8° rotation adjustment) Frontal coolant hole Frontal coolant on/off screw • For user guide, see pages 4-5, 29-31, 56-57 Screw: ScrewM3 Nozzle: NZ-R-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation Seat Screw Cooling Unit

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JET HP Line-12

Lever Lock Toolholders for HELITURN LD WNMX Trigon Inserts with Channels for High Pressure Coolant Gr° Central coolant direction (8° rotation adjustment) Frontal coolant hole Frontal coolant on/off screw Internal coolant for PWLNR/L... 06X Insert WNMX WNMX WNMX WNMX WNMG WNMG WNMG WNMG • For user guide, see pages 4-5, 29-31, 56-57 (1) (2) Use TWX 3 seat for WNMX 0606.. inserts and TWN 3 seat for WNMG 0604.. insert. Use TWX 4 seat for WNMX 0807... inserts and TWN 443 seat for WNMG 0804.. insert Screw: ScrewM3 Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Spring Punch Lever...

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JET HP Line-13

Lever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolant Central coolant direction (8° rotation adjustment) Designation PWLNR/L 2525M-08-JHP PWLNR/L 3232P-08-JHP Frontal coolant on/off screw Frontal coolant hole • For user guide, see pages 4-5, 29-31, 56-57 Screw: ScrewM3 Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PWLNR/L-08-JHP Cooling Unit

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JET HP Line-14

Lever Lock Toolholders for CNMX/CNMG 80° Rhombic Inserts with Channels for High Pressure Coolant Central coolant direction (8° rotation adjustment) Designation PCLNR/L 2020K-09X-JHP(1) PCLNR/L 2525M-09X-JHP(1) PCLNR/L 2525M-12X-JHP(2) PCLNR/L 3232P-12X-JHP(2) Frontal coolant hole PCLNR/L…-09X-JHP Frontal coolant on/off screw CNMX 0906, CNMG 0904 CNMX 0906, CNMG 0904 CNMX 1207, CNMG 1204 CNMX 1207, CNMG 1204 • For user guide, see pages 4-5, 29-31, 56-57 (1) (2) Supplied with TCX 3 seat for CNMX 0906.. inserts and TCN 323 seat for CNMG 0904.. inserts. Supplied with TCX 4 seat for CNMX 1207... inserts...

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JET HP Line-15

Lever Lock Toolholders for 80° Negative Rhombic Inserts with Channels for High Pressure Coolant Central coolant direction (8° rotation adjustment) l2 Designation PCLNR/L 2525M-12-JHP PCLNR/L 3232P-12-JHP Frontal coolant hole Frontal coolant on/off screw • For user guide, see pages 4-5, 29-31, 56-57 Screw: ScrewM3 Nozzle: NZ-CW-JHP Housing: UNH-JHP O-Ring: OR 6.4x0.9N Spare Parts Designation PCLNR/L-12-JHP Punch Cooling Unit O-Ring

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.