1. Catalogs
  2. ISCAR Tools
  3. IQ New Products

IQ New Products

IQ New Products
1 / 184 PagesView full catalog

IQ New Products

Product catalog summary
Overview: The document is a comprehensive product catalog from ISCAR, detailing various machining tools and systems. It includes sections on new grades, ISO turning systems, milling systems, hole making systems, grip systems, and adaptation systems, each providing specifications and applications for different tools and materials.
New Grades: This section introduces new material grades with improved coatings and substrates for specific machining conditions. Key features include enhanced chip flow, wear resistance, and suitability for materials like stainless steel, heat-resistant alloys, and carbon steel.
ISO Turning Systems: Details on new chipbreaker systems and small size inserts for turning applications are provided. A coding system for chipformers helps users select the appropriate tool based on application, material, and geometry. New chipbreakers like F3P, M3P, and R3P are highlighted for their specific machining capabilities.
Milling Systems: Various milling lines such as HELI-IQ-MILL and HELIDO are presented, designed for different milling operations and materials, emphasizing versatility and efficiency.
Hole Making Systems: This section covers drilling tools like SUMO-CHAM and SUMO-GUN, focusing on their extended diameter ranges and suitability for different drilling conditions.
Grip Systems: Tools like DOVE-IQ-GRIP and TANG-GRIP are described, designed for high-pressure coolant applications and face machining.
Adaptation Systems: Includes tools like HYDRO SURE and HOLD-IQ-LOCK for tool holding and adaptation in various machining setups.
Key Features and Recommendations: Emphasizes the importance of selecting the right tool and grade for specific applications to enhance productivity and tool life, highlighting the benefits of new coatings and substrates in improving machining performance.
Tool Specifications: Detailed specifications of various machining tools and inserts, focusing on their design, functionality, and application in Swiss-type and automatic machines. Includes information on grooving, turning, and threading tools, highlighting innovative clamping mechanisms and machining capabilities.
Clamping Mechanisms: Features tools with side clamping mechanisms for easier insert replacement and innovative designs for easier indexing without removing screws.
Machining Tools: Includes holders designed for grooving and turning, enhancing flexibility and reducing inventory needs, with patented clamping systems for accuracy and rigidity.
Face Grooving and Threading: Systems offering rigid clamping for face grooving and threading applications, suitable for high feed rates and providing excellent surface finish and reliability.
Spare Parts and Accessories: Lists spare parts necessary for maintaining and operating the tools effectively.
Milling Tools and Inserts: Specifications and applications for various milling tools and inserts, focusing on high-speed milling and deep cavity machining, with detailed machining data and test reports.
Face Milling Tools: Detailed specifications for face milling tools designed for heavy-duty machining, focusing on steel and cast iron, with information on different product lines and recommended machining data.
Contact Information: Provides contact information for ISCAR's global offices, including addresses, phone numbers, fax numbers, and email addresses for various countries.
Product Disclaimer: ISCAR reserves the right to change product specifications without notice as part of their ongoing effort to improve products.
See more

Catalog excerpts

IQ New Products-1

Edition 3 Metric Version 2013 New Productscatalog Metric Version 2013

 Open the catalog to page 1
IQ New Products-2

INSERT MATERIALS HOLE MAKING SYSTEMS GRIP SYSTEMS MillING SYSTEMS ADAPTATION SYSTEMS

 Open the catalog to page 2
IQ New Products-4

A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds. A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Suitable for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut...

 Open the catalog to page 4
IQ New Products-5

cJ-T+^r*m^^-iL. An improved PVD TiAIN coated tough grade with ^_jmK^^^_y better chip flow. Suitable for milling stainless I M m S H steel, high temperature alloys and other alloy / / / / steels. Recommended for interrupted cut and heavy operations. A very hard substrate with a cobalt enriched ': '"tf^^} outer layer and alpha Al203 coating. Used for ■ s H finishing and medium turning of stainless steel at high cutting speeds. Features long tool life and excellent repeatability. A tough substrate with MTCVD Al203 and TiCN coating. Recommended for machining stainless steel at high feeds and unfavorable...

 Open the catalog to page 5
IQ New Products-6

A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions. A very hard substrate with a cobalt enriched layer, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability, resistance to chipping and plastic deformation. Recommended for high speed machining of steel at stable or slightly unstable conditions.

 Open the catalog to page 6
IQ New Products-7

SiJM° T*~C„ iu A tou9h substrate with a cobalt enriched layer wm^.^^i^M^3L_ ^ combined with improved MTCVD TiCN and a H M HI ^ H thick alpha Al203 CVD coating. Recommended j j for general use machining of steel in a wide range of conditions, featuring high toughness and resistance to chipping and plastic deformation. A hard substrate, improved MTCVD TiCN and a thick alpha Al203 CVD coating. Features excellent thermal stability and improved toughness. Recommended mainly for grey cast iron at stable or slightly unstable conditions. Can be used successfully also on nodular cast iron.

 Open the catalog to page 7
IQ New Products-8

A tough grade TiCN+TiN thin PVD coated with a special SUMO TEC surface treatment. Used for milling a wide range of workpiece materials, at low to medium cutting speeds and for unstable machining conditions. A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal shock – therefore milling with coolant may be applied.

 Open the catalog to page 8
IQ New Products-9

A tough submicron substrate, TiAlN PVD coated grade. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. Diamond coated grade for drilling CFRP (Carbon Fiber Reinforced Plastic) and titanium CFRP laminates.

 Open the catalog to page 9
IQ New Products-10

Standard Grade The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. The golden-colored flank facilitates wear detection.

 Open the catalog to page 10
IQ New Products-12

As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. The new line combines the new SUMO TEC grades with new upgraded chipformers. In order to help endusers select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer. An accurate description of the chipformer will help the enduser select the most appropriate chipformer for his...

 Open the catalog to page 12
IQ New Products-13

Application M3PW The first letter (M) represents the turning application range: Heavy, Roughing, Medium or Finishing. Heavy Roughing Chip Load M3PW Each application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, we will use the digits 2 and 4. The digit 3 represents the most general/typical range within each main application range. Feed (mm/rev) Finishing Turn Feed General recommendation for all applications The schematic depicts the idea behind the first 2 characters: Workpiece Material Group M3PW...

 Open the catalog to page 13
IQ New Products-14

s aker e ipbr teel Ch r S fo Together with the new IC8150, IC8250 and IC8350 grades, Iscar is also introducing new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel.

 Open the catalog to page 14
IQ New Products-15

F3P - Chipbreaker for Finishing Machining The F3P chipbreaker has positive rake angles to allow smooth cutting and to reduce the cutting forces, thus reducing wear and increasing the tool life dramatically. Ap [mm] 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev. • Double-sided insert with chipbreaker for finishing steel • Reinforced cutting edge • Positive rake angle for smooth cutting M3P - Chipbreaker for Medium Machining Future Item • Double-sided insert chipbreaker for medium machining of steel...

 Open the catalog to page 15
IQ New Products-16

ISOTURN ECO Small Size Inserts In many turning applications people tend to use larger inserts than are actually required for the machining parameters being applied, Therefore, ISCAR is introducing a wide range of ISOTURN small size inserts, which provide an economical advantage regarding cost per cutting edge. The new inserts are available in a wide range of geometries, corner radii, chipformers and the most advanced carbide grades. They are available in WNMG, CNMG, SNMG, DNMG and TNMG geometries. These inserts are thicker than the standard inserts of the same sizes, which provides higher durability....

 Open the catalog to page 16

All ISCAR Tools catalogs and technical brochures

  1. ITSBORE

    6  Pages

  2. SWISS-CUT

    9  Pages

  3. CUT-GRIP

    7  Pages

  4. TANG-GRIP IQ

    40  Pages

  5. FLASHTURN

    28  Pages

  6. ISCAR INdustry

    24  Pages

  7. catalog 2015

    324  Pages

  8. JET HP Line

    60  Pages

  9. Heat Exchanger

    28  Pages

  10. Milling systems

    593  Pages

  11. TANG-GRIP

    40  Pages

  12. FLASH-TURN

    28  Pages

  13. GrooveTurn

    372  Pages

Archived catalogs

  1. THREADING

    5  Pages

  2. MILLING

    11  Pages

  3. Combicham

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.