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ISCAR Tools
FACE GROOVE-TURN TOOLS

FACE GROOVE-TURN TOOLS

Product catalog summary

Introduction
This document is the 2013 Metric Version catalog for ISCAR's Face Groove-Turn Tools, detailing specifications, selection guides, and global contact information.

Quality Standards
ISCAR complies with AS9100 Rev C, ISO 9001:2008, ISO 14001:2004, and OHSAS 18001 standards, ensuring high-quality products through rigorous inspection and testing.

Tool Selection Guides
Includes guides for tools like PICCOCUT, CHAMGROOVE, MINCUT, and HELIFACE, with specifications for diameters, width, and depth for face grooving and turning.

Product Specifications

PICCOCUT: For small diameter face machining, minimum groove diameter of 12 mm.
MINCUT: For internal face grooving and turning, diameters 8-34 mm.
HELIFACE: For medium to large diameter face machining with various insert options.

Contact Information
Lists contact details for ISCAR's offices worldwide, including phone, fax, and email for various countries.

Main Applications
1. Grooving Next to a Shaft
2. External Grooving
3. Internal Grooving

Specifications
Insert: GDMM 8CC, Width: 8 mm, Maximum Thickness: 25 mm, Minimum Diameter: 80 mm.

Inserts for Face Grooving
Includes PICCO R and PICCO R/L models with specifications for diameter, width, thickness, and machining data.

Inserts for Round Profile Face Grooving
Features PICCO R models with specifications for diameter, width, radius, and thickness.

Inserts for Grooving Along a Shaft
Features PICCO R 620 models with specifications for diameter, width, and thickness.

Inserts with Coolant Holes for Deep Face Grooving
Includes PICCO R 016 and PICCO R 020 models with specifications and coolant holes for pressure up to 100 bars.

Face Machining Inserts
MGCH-C models designed for penetration range using GFQR inserts.

Holders for PICCO Inserts
MG PCO holders suitable for right- and left-hand inserts and boring bars.

Collet Chuck Holders for PICCOCUT Inserts
PICCO ACE models suitable for left- and right-hand inserts.

Perpendicular Square-Shank Tools
GHPCOR/L models for Swiss-type and automatic machines.

Bars for Face and Internal Grooving
MIFHR models for face grooving, undercutting, and threading.

MINCUT Screw-Clamped Inserts
MIFR models for internal face grooving and turning.

Overview
Provides specifications and guidelines for machining adapters, holders, and toolholders for face machining, external facing, and internal grooving.

Specifications

Adapters for Face Machining (HFPAD): Specifications for penetration diameters, width, and depth.
Blades for Face Machining (HFFR/L): Used with right-hand adapters for DGN & GRIP inserts.
Adapters for External Facing (HGAER/L, HFAER/L): Designed for external facing along shafts.
Toolholders for Shallow Face Grooving (HFHR/L-M, HFHPR/L-M): For shallow machining with a maximum groove depth of 5 mm.
Boring Bars for Adapters (HGAiR/L, HFAiR/L): For deep internal boring and grooving.

Procedures and Recommendations

Use adapters and toolholders with compatible inserts and holders.
Follow user guide on pages 98-114 for instructions and safety guidelines.
Ensure correct orientation and mounting to prevent damage.

Spare Parts and Accessories

Spare parts like screws, keys, and extractors are listed for ordering replacements.
Optional accessories like extractors and connectors for coolant inlets are available.

Conclusion
This document serves as a comprehensive guide for selecting and using machining adapters and toolholders, emphasizing compatibility and adherence to guidelines for precision and efficiency.

Overview
Provides specifications and recommendations for utility inserts and toolholders for grooving and profiling ductile materials, hard ferrous materials, and aluminum.

Specifications
Lists insert types like GIMY, GIMM, GDMY, GDMM, with dimensions, material toughness, and hardness.

Procedures and Recommendations
Recommends specific cutting speeds and provides a user guide on pages 98-114.

Tool Compatibility
References compatible tools for each insert type with specific page numbers.

Norms and Standards
Adheres to machining standards for precision and durability.

Key Data from Tables
Provides critical data for selecting appropriate inserts for specific tasks.

Conclusion
Emphasizes adhering to recommended machining parameters for optimal results.

Overview
Provides specifications and guidelines for ISCAR's face grooving tools and inserts, including reinforced blades and single-ended inserts.

Specifications
Lists TNFFA-IQ reinforced blades and single-ended inserts for steel and stainless steel.

Procedures
Instructions on tool selection and recommended machining sequences.

Norms and Recommendations
Includes recommendations for cutting speeds and feed rates.

Key Data from Tables
Provides dimensions and recommended machining data for tools and inserts.

Critical Information
Highlights the importance of correct tool and insert combinations for performance and cost-effectiveness.

Catalog excerpts

-TURN TOOLS FACE GROOVE FACE GROOVE -TURN TOOLS FACE GROOVE-TURN TOOLS Metric Version Catalog 2013

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ISCAR LTD. Headquarters Tefen 24959, Israel Tel + 72 (0)4 997 0311 9 Fax 72 (0)4 987 3741 +9 www.iscar.com [email protected] Argentina ISCAR TOOLS ARGENTINA SA Monteagudo 222 1437 Buenos Aires Tel + 4 114 912 2200 5 Fax 4 114 912 4411 +5 [email protected] Australia Headquarters and Technical Centre Norwest Business Park 30 Brookhollow Avenue Baulkham Hills NSW 2153 Australian Technical Training Centre Bell Street, Preston, Victoria, 3072 Tel + 1 (0) 2 8848 3500 6 Fax 1 (0) 2 8848 3511 +6 [email protected] www.iscar.com.au Austria ISCAR AUSTRIA GmbH Im Stadtgut C 2 A-4407 Steyr-Gleink...

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The Ultimate Expert in Selecting the Best Tool 1

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Face Grooving and Turning Selection Guide A Variety of Inserts for Face Machining Applications

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USER GUIDE Face Grooving D min 22-80 mm

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USER GUIDE Small Diameter Face Machining Systems B A Tool: HGHR/L see page 22 Insert: GRIP… / HGPL… W = 3 mm Tmax = 6 mm Min. dia. = 12 mm Integral shank toolholder which uses double-ended 3 mm inserts. Used for face grooving and face turning of small parts, for 12 mm minimum groove diameter. Tool: HGAER/L… (adapter) see page 29 Tool: HFAER/L… (adapter) see page 30 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. dia. = 12 mm Exchangeable external adapters. Used with HELIFACE and GRIP inserts, for deep face machining. Tool: PCHPR/L see page 91 Insert: PENTA 34F... W = 2.39-4 mm Tmax = 5 mm Min. dia....

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USER GUIDE Tool: MIFHR ... see page 17 Insert: MIFR … Small solid carbide bars for machining deep face grooves of up to 30 and 15 mm minimum diameter. MINCUT - A new family of internal face grooving and face turning tools for machining small diameters ranging from 10-34 mm. Strong and stable tangential pocket with internal coolant. Tool: MIFHR ... see page 17 Insert: MIFR … MINCUT - A new family of internal face grooving and face turning tools for machining small diameters ranging from 8-17 mm. Strong and stable tangential pocket with internal coolant. Tool: MGCH 09C Insert: GFQR… A screw-clamped...

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USER GUIDE Medium Diameter Face Machining Systems B A Tool: HFHR/L… see pages 23-26 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. dia. = 25 mm Integral shank toolholders which use HELIFACE and GRIP inserts. For deep face grooving and side face turning. Tool: HFPAD… (adapter) Insert: HFPR/L… Slanted, screw-clamped adapter, used with HELIFACE and GRIP inserts. A part of the MODULAR-GRIP system. Very rigid, for tough face operations. Tool: TNFFH see page 86 Insert: TNF 3-6C… W = 3-6 mm Tmax = 32 mm Min. dia. = 30 mm Adapter and blade toolholders which use TNF 3-6C inserts. For deep face grooving....

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USER GUIDE Tool: PCHPRS/LS see page 94 Insert: PENTA 34F-RS/LS… Tool: HFHR/L..-M Insert: HFPR/L… Pentagonal insert for face grooving and recessing next to shoulder to 5 mm depth of cut at a minimum 22 mm diameter. Integral toolholders, used with HELIFACE and GRIP inserts. For machining up to 5 mm depth. 3-6 mm wide inserts can be mounted in the same pocket. Tool: HFAIR/L…& HGAIR/L (adapter) see pages 38, 40 Insert: HFPR/L… Exchangeable, internal coolant, internal adapters. Used with HELIFACE and GRIP inserts. Recommended for deep internal face machining. Tool: HFIR/L..-MC Insert: HFPR/L… Boring...

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USER GUIDE Large Diameter Face Machining Systems Tool: CGFG 51-..R/L-P8 Insert: GIMY 8… W = 8 mm Tmax = 120 mm Min. dia. = 180 mm Blades used with 8 mm singleended CUT-GRIP inserts. Can machine up to 120 mm depth next to a shaft. Used for large diameters. A B Tool: GHFG ..R/L-8 Insert: GDMY 8.. Integral toolholders, used with 8 mm CUT-GRIP inserts. For heavy machining of medium and large parts. Can machine next to a shaft up to 25 mm depth. Tool: GAFG ..R/L-8 (adapter) Insert: GDMM 8CC W = 8 mm Tmax = 25 mm Min. dia. = 80 mm Exchangeable adapters, used with 8 mm CUT-GRIP inserts. Can machine...

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PICCO-010/610 (face grooving) Inserts for Face Grooving Recommended Machining Data Designation PICCO R 010.1006-10 PICCO R 010.1506-10 PICCO R 010.1008-10 PICCO R 010.1008-20 PICCO R 010.1008-30 PICCO R 610.1008-10 PICCO R 610.1008-20 PICCO R/L 010.1508-20 PICCO R/L 010.1508-30 PICCO R 010.1508-10 PICCO R 610.1508-10 PICCO R 610.1508-20 PICCO R/L 010.2008-30 PICCO R 010.2008-10 PICCO R 010.2008-20 PICCO R 610.2008-10 PICCO R 610.2008-20 PICCO R 010.2508-10 PICCO R 010.2508-20 PICCO R 010.2508-30 PICCO R 610.2508-10 PICCO R 610.2508-20 PICCO R 010.3008-10 PICCO R 010.3008-20 PICCO R 010.3008-30...

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PICCO-010 (round face groove) Inserts for Round Profile Face Grooving Right-hand shown Recommended Machining Data Designation PICCO R 010.1005-10 PICCO R 010.1005-20 PICCO R 010.1608-10 PICCO R 010.1608-20 PICCO R 010.2010-10 PICCO R 010.2010-20 PICCO R 010.2512-10 PICCO R 010.2512-20 PICCO R 010.3015-10 PICCO R 010.3015-20 • Only right-hand inserts are available as standard. Left-hand inserts on request. • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). PICCO-620 (groov. along shaft) Inserts for Grooving Along a Shaft Dmin 6 mm Recommended...

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PICCO-016/020 (face grooving) Inserts with Coolant Holes for Deep Face Grooving Right-hand shown Recommended Machining Data Designation PICCO R 016.0300-10 PICCO R 016.0300-20 PICCO R 016.0400-10 PICCO R 016.0400-20 PICCO R 020.0300-25 PICCO R 020.0300-30 PICCO R 020.0300-35 PICCO R 020.0300-40 PICCO R 020.0400-25 PICCO R 020.0400-30 PICCO R 020.0400-35 PICCO R 020.0400-40 PICCO R 020.0500-20 PICCO R 020.0500-25 PICCO R 020.0500-30 PICCO R 020.0500-35 PICCO R 020.0500-40 • All inserts have two coolant holes which may be used with coolant pressure up to 100 bars. • For detailed cutting data, see...

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PICCO-015 (face grooving) Inserts for Deep Face Grooving Recommended Machining Data Designation PICCO R 015.2515-20 PICCO R/L 015.3015-20 PICCO R 015.3015-30 • Only right-hand inserts are available as standard. Left-hand inserts on request. • All inserts are with sharp corners. • For detailed cutting data, see pages 108-109. For holders, see pages: PICCO/MG PCO (holder) (14-16). PICCO Mini-Bar Tool Kit Face Grooving KIT Picco SET-4R Designation PICCO PICCO PICCO PICCO PICCO PICCO Mini Bore Dia. L1 Tmax W Pcs. Holder Mini Carbide Mini Carbide Mini Carbide Mini Carbide Mini Carbide Contains One...

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FACE GROOVE-TURN TOOLS

FACE GROOVE-TURN TOOLS

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