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Expansion of the MILLSHRED Family

Expansion of the MILLSHRED Family

Product catalog summary

New Product Announcement

Expansion of the MILLSHRED Family:
ISCAR has expanded its MILLSHRED family by introducing new tools with 10 mm inserts, complementing the existing 12, 16, and 20 mm inserts. This expansion aims to enhance the application range for narrower cavities and slots.

Tools Added:

ERW endmills with integral shanks and FLEXFIT threaded connections available in 25, 32, and 40 mm diameters.
FRW - a 40 mm face mill.

Inserts Added:

RCMT 1004-FW: Suitable for machining alloy steel and cast iron.
RCMT 1004-FW-F20: Designed for stainless steel, aluminum, and high-temperature alloys.
RCCT 1004MO: For low alloyed and stainless steel, and high-temperature alloys.

Applications: These tools and inserts are primarily used on small dies and low power machines.

Cutting Conditions for RCMT 1004-FW:
Recommended machining conditions are provided for various materials, including non-alloy steel, alloy steel, mold steel, tool & die steel, grey cast iron, nodular, titanium, and hardened mold steel. Parameters such as feed per tooth (fz), cutting speed (Vc), width of cut (W.O.C.), and depth of cut (D.O.C.) are specified.

FRW Face Mills:
Specifications for rough profiling face mills with serrated or regular round inserts are detailed, including dimensions, coolant usage, and compatible inserts.

ERW Endmills:
Details on rough profiling endmills with serrated or regular round inserts are provided, including dimensions, shank type, and spare parts.

ERW-M Assembly:
Information on the assembly of button and shredding insert endmills with FLEXFIT connection is included, along with spare parts details.

Insert Specifications:
Various insert types such as RCMT, RCCW, and RCMW are described with their dimensions, recommended machining data, and applications for different materials.

Catalog excerpts

Announcement Expansion of the MILLSHRED Family with 10 mm Inserts

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Highlights Following the successful performance of the MILLSHRED family with 12, 16 and 20 mm inserts, ISCAR is now adding new tools which carry smaller, 10 mm inserts. The new tools were developed to extend the application range of the MILLSHRED family to narrower cavities and slots. Tools The following tools have been added: • ERW endmills with integral shanks and FLEXFIT threaded connections in 25, 32 and 40 mm outer diameters • FRW - a 40 mm face mill.

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New Product Announcement Inserts Three different inserts have been added: • RCMT 1004-FW - for machining alloy steel and cast iron • RCMT 1004-FW-F20 - for machining stainless steel (austenitic), aluminum and high temperature alloys • RCCT 1004MO- for machining low alloyed and stainless steel and high temperature alloys The new tools and inserts will be used mainly on small dies and on low power machines.

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New Product Announcement Recommended Machining Conditions for Shoulder Milling Applications RCMT 1004-FW Cutting Conditions Carbide Grade Non-alloy steel Alloy steel Mold steel High temp alloys Hardened mold steel Cast iron Example of typical material Dimensions related to insert and tool diameters D - Cutter diameter (mm) d - Insert diameter (mm) Equivalent or similar material grade

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Rough Profiling Face Mills with Serrated or Regular Round Inserts Da Rd° Spare Parts Designation FRW D030A040-05-16-10 FRW D028A040-04-16-12 FRW D038A050-05-22-12 FRW D040A052-05-22-12 FRW D051A063-06-22-12 FRW D054A066-06-27-12 FRW D068A080-07-27-12 FRW D034A050-04-22-16 FRW D036A052-04-22-16 FRW D047A063-05-22-16 FRW D050A066-05-22-16 FRW D050A066-05-27-16 FRW D064A080-06-27-16 FRW D084A100-07-32-16 FRW D109A125-07-40-16 FRW D060A080-05-27-20 FRW D080A100-06-32-20 FRW D105A125-07-40-20 FRW D140A160-08-40-20 (1) Torx Plus Shell Locking Screw Insert RCMT/RCCT 10 RCMT/RCCW/RCCT 12 RCMT/RCCW/RCCT...

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Rough Profiling Endmills with Serrated or Regular Round Inserts

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New Product Announcement ERW-M Rough Profiling Tools with a FLEXFIT Adaptation T(1) Rd° Clamping wrench size Assembly of Button and Shredding Insert Endmills with FLEXFIT Connection Milling Head Assembly Dimensions Spare Parts Designation ERW D015A025-3-M12-10 ERW D022A032-4-M16-10 ERW D030A040-5-M16-10 ERW D013A025-2-M12-12 ERW D020A032-3-M16-12 ERW D028A040-4-M16-12 Torx Blade RCMT 1206... RCCW 1206... RCCT 1206...

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New Product Announcement RCMT/RCMW/RCCW-FW Fully Effective Serrated Inserts with Four Indexing Orientation Options Designation RCMT 1004-FW RCMT 1004-FW-F20 RCMT 1206-FW RCMT 1206-FW-F20 RCMT 1206-FW-T20 RCCW 1607-FW RCMT 1607-FW RCMT 1607-FW-F20 RCMT 1607-FW-T20 RCMW 1607-T-FPW RCMW 1607-T-FW RCMT 2009-FW RCMT 2009-FW-F20 RCMT 2009-FW-T20 RCMW 2009-T-FW Recommended Machining Data RCMT 1206-FW RCMT 1607-FW RCMT 2009-FW To be used mainly on tool and die steels To be used mainly on hardened steel To be used on alloy steel, stainless steel and exotic materials To be used mainly on tool and die steels...

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Round Positive Rake Milling Inserts 1 RCMT - Positive rake and reinforced cutting edge • RCCT - Positive rake and sharp cutting edge. Both used mainly on stainless steel.

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