MILLING MARCH 2012 METRIC 2012 Page 1 / 11 Page 1/7 New Product Announcement Expansion of HELIDO H490 Extended Flute Cutters

MILLING Page 2 / 11 MARCH 2012 METRIC 2012 New Product Announcement Highlights Following market demand, ISCAR is further expanding the family of HELIDO H490 extended flute cutters. ISCAR is expanding the line by adding the following: H490 ANK...-09 Extended flute endmills with double-sided inserts in a diameter range of 20-40 mm H490 SM...-09 Extended flute shell mills with double-sided inserts in a diameter range of 32-50 mm H490 SM...-12 Extended flute shell mills with double-sided inserts in a diameter range of 40-80 mm • • • • • Tools Extended flute cutters with indexable inserts, starting...

MILLING Page 3 / 11 MARCH 2012 METRIC 2012 New Product Announcement Tool Variety HELIDO H490-09 cutter Indexable insert size H490 ANKX…09 Tool dia. = 20-50 mm ap max = 28-42 mm Available as endmills with Weldon shank and shell mills HELIDO H490-12 cutter Indexable insert size H490 ANKX…12 Tool dia. = 40-80 mm ap max = 23-58 mm Available as shell mills HELIDO H490-17 cutter Indexable insert size H490 ANKX…17 Tool dia. = 63-100 mm ap max = 46-61 mm Available as shell mills The New HELIDO H490 Extended Flute Cutters High Performance Tools for Rough Milling

MILLING MARCH 2012 Page 4 / 11 2012 METRIC New Product Announcement H490 ANK-09C Extended Flute Endmills Using H490 ANKX 09... Double-Sided Rectangular Inserts with 4 Helical Cutting Edges d D ap H L D Z Flute ap H L d Shank(1) Kg 20.00 25.00 32.00 40.00 Designation H490 ANK D20-28-2-W20-09C* H490 ANK D25-35-2-W25-09C H490 ANK D32-42-3-W32-09C H490 ANK D40-49-4-W32-09C 8 10 18 28 2 2 3 4 28.00 35.00 42.00 49.00 35.00 38.00 50.00 63.00 100.00 100.00 115.00 125.00 20.00 25.00 32.00 32.00 W W W W 0.20 0.29 0.51 0.64 • ae(max)=0.25xD (1) W-Weldon * The new cutter will be available during the second...

MILLING Page 5 / 11 MARCH 2012 2012 METRIC New Product Announcement H490 SM-12 Extended Flute Shell Mills Using H490 ANKX 12.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges Da L ap D Designation H490 SM D040-24-2-16-12 H490 SM D050-36-3-22-12 H490 SM D063-48-4-27-12 H490 SM D080-60-5-32-12 D Z Flute ap L Da Arbor(1) Kg 40.00 50.00 63.00 80.00 4 9 16 25 2 3 4 5 23.00 35.00 47.00 58.00 50.00 55.00 60.00 65.00 16.00 22.00 27.00 32.00 A A A A 0.25 0.45 0.89 1.88 • ae(max)=0.25xD for regular inserts, ae(max)=0.35xD for -CS (chip splitting) inserts. Spare Parts Designation H490 SM D040-24-2-16-12...

MILLING Page 6 / 11 MARCH 2012 2012 METRIC New Product Announcement H490 SM-17 Extended Flute Shell Mills Using H490 ANKX 17.. Double-Sided Rectangular Inserts with 4 Helical Cutting Edges Da L ap D Designation H490 SM D063-48-3-27-17C H490 SM D063-60-3-27-17C H490 SM D080-48-4-32-17C H490 SM D100-64-5-40-17C D Z Flute ap L Da Arbor(1) Kg 63.00 63.00 80.00 100.00 9 12 12 20 3 3 4 5 46.50 58.50 46.50 61.50 70.00 85.00 70.00 85.00 27.00 27.00 32.00 40.00 A A A A 0.86 1.47 1.56 3.00 • ae(max)=0.25xD for regular inserts, ae(max)=0.35xD for -CS (chip splitting) inserts. Spare Parts Designation H490...

MILLING Page 7 / 11 MARCH 2012 2012 METRIC New Product Announcement Machining Example- Shoulder Milling Workpiece: Titanium Ti6Al4V Tool : H490 SM D032-28-3-16-09 Diameter (mm) No. of Teeth Workpiece: SAE 4340 28 HRc Tool : H490 ANK D25-35-2-W25-09C 32 Zeff=3 Diameter (mm) 25 No. of Teeth Zeff=2 Insert H490 ANCX 090408PDR Insert H490 ANKX 090408PNTR Grade IC380 Grade IC830 Cutting Speed (m/min) 45 Cutting Speed (m/min) Feed per Tooth (mm/t) 0.1 Feed per Tooth (mm/t) 0.1 Table Feed (mm/min) 134.28 Table Feed (mm/min) 433 27 Depth of Cut (mm) 25 Width of Cut (mm) 13 Width of Cut (mm) 12 Coolant...

MILLING MARCH 2012 Page 9 / 11 2012 METRIC New Product Announcement Extended Flute HELIDO H490-09 Cutters ap/ae Application Range with H490 ANKX 090408PNTR Insert Depth of cut (mm) 40 50 35 H490 ANK D25…-09 40 H490 ANK / SM D32…-09 H490 ANK / SM D40…-09 28 H490 SM D50…-09 32 22 25 5 6 8 10 13 Width of cut (mm)

MILLING MARCH 2012 Page 10 / 11 2012 METRIC New Product Announcement Extended Flute HELIDO H490-12 Cutters ap/ae Application Range with H490 ANKX 120508PNTR insert Depth of cut (mm) 58 80 47 H490 SM D40…-12 63 H490 SM D50…-12 H490 SM D63…-12 35 H490 SM D80…-12 50 23 40 5 10 13 16 Width of cut (mm) 20 Extended Flute HELIDO H490-12 Cutters ap/ae Application Range with H490 ANKX 1205PNTR-CS insert Chip Splitting Inserts Depth of cut (mm) 58 80 47 H490 SM D40…-12 63 H490 SM D50…-12 H490 SM D63…-12 35 H490 SM D80…-12 50 23 40 5 14 17 22 28 Width of cut (mm)

MILLING MARCH 2012 Page 11 / 11 2012 METRIC New Product Announcement Extended Flute HELIDO H490-17 Cutters ap/ae Application Range with H490 ANKX 170608PNTR insert Depth of cut (mm) 80 60 H490 SM D63…-17 100 H490 SM D80…-17 H490 SM D100…-17 46 63 80 5 14 20 25 Width of cut (mm) Extended Flute HELIDO H490-17 Cutters ap/ae Application Range with H490 ANKX 1706PNTR-CS insert Chip Splitting Inserts Depth of cut (mm) 80 60 H490 SM D63…-17 100 H490 SM D80…-17 H490 SM D100…-17 46 63 80 5 22 28 35 Width of cut (mm)