catalog 2015

catalog 2015
1 / 324 PagesView full catalog

catalog 2015

Product catalog summary
Overview: The ISCAR Products Catalog 2015 is a comprehensive guide to ISCAR's machining solutions, emphasizing high productivity and intelligent machining. It includes detailed information on product lines, technical applications, and machining systems.
Technical Applications: ISCAR provides tools like the ITA (Iscar Tool Advisor), CMS electronic catalog, and Machining Cloud app to help users select optimal tools based on application parameters and machine power, offering cutting data and engineering support.
Product Lines: The catalog features ISCAR HIGH Q LINES, which include advanced tool grades and coatings for turning, milling, and drilling, designed for high-speed machining with enhanced tool life and reliability.
Machining Systems: Detailed descriptions of machining systems such as ISO TURNING SYSTEMS, MILLING SYSTEMS, GRIP SYSTEMS, and HOLE MAKING SYSTEMS are provided, each tailored for specific tasks like high-pressure coolant and high-speed milling.
Innovative Grades: New grades with advanced coatings like TiAlN PVD and MTCVD are introduced, suitable for machining materials like stainless steel and cast iron, offering thermal stability and resistance to chipping.
Chipformers: A new line of ISOTURN inserts with upgraded chipformers is introduced, enhancing productivity through accurate chip control.
Conclusion: The catalog emphasizes the importance of innovative, high-quality products for efficient machining, serving as a resource for selecting the right tools and systems.
Toolholders and Inserts: Specifications for toolholders like PSDON and PWXOR/L are provided, designed for specific insert types with details on dimensions and spare parts.
High Feed Turning: The PWXOL 3232P-10-TF-IQ toolholders are introduced for high feed turning, reducing machining time and costs.
Rough Machining: The R3P chipbreaker is detailed for rough machining, featuring a reinforced cutting edge for smooth cutting.
Heavy Turning Applications: Tools like PLBOR/L and LOMX inserts are introduced for heavy turning applications, designed for industries like power generation.
High Pressure Coolant Tools: Benefits of high-pressure coolant tools are highlighted, such as reduced cutting time and improved reliability.
Innovations: The LR 4TL TOP LEVER is introduced, improving clamping rigidity and productivity.
Specifications: Detailed specifications for screw clamp tools, lever lock toolholders, and screw lock toolholders are provided, including dimensions and insert compatibility.
Spare Parts: Lists of spare parts for each tool type are included, ensuring easy identification and replacement.
Recommendations: Users are advised to refer to the user guide for operational instructions and ensure compatibility of inserts and toolholders.
Key Data from Tables: Tables provide dimensions and specifications for tools, and spare parts tables list essential components for maintenance.
Procedures: Assembly and safety guidelines for JET HP ISO Turning Tools are provided, emphasizing correct positioning and sealing to prevent leakage.
Performance Testing: Test reports show improved performance under high-pressure conditions for materials like Titanium and Inconel 718.
Recommendations: The importance of using ISCAR's innovative products for optimal performance is emphasized.
New Products: The CHAMIQDRILL family is introduced for large diameter drilling, featuring robust structures and twisted coolant nozzles.
Deep Drilling Inserts: The TOGT series features deep drilling inserts with efficient chip management and improved surface finish.
Drilling Heads: Upgraded drilling heads with higher accuracy and productivity are introduced, along with new models featuring internal thread connections.
Peripheral Precision Inserts: The NPHT-RG series offers improved precision and performance for new drilling heads.
Machine Taps: The ONETAP series introduces new geometry for enhanced production efficiency.
HSS Machine Taps: Various HSS machine taps are listed for different thread types and materials.
Conclusion: ISCAR's updated product lines offer advancements in drilling and tapping technology, providing higher accuracy and versatility.
Machining Recommendations: Recommended machining data is provided for specific insert types and materials, emphasizing optimal performance.
Innovations: The PENTAIQGRIP line features a 5-edged insert for deeper grooving and parting applications.
Performance and Comparisons: ISCAR's tools are noted for superior performance and tool life compared to competitors.
Flow Rate vs. Pressure: Flow rates at different pressures are listed for various tool designations, crucial for determining appropriate tools.
Tool Specifications: Detailed specifications for tools like TAGPAD-XL and TGTR/L are provided, including dimensions and pressure ratings.
Machining Features: Features of ISCAR HIGH Q LINES, such as heavy-duty grooving systems, are highlighted.
Recommendations and Best Practices: Specific tools are suggested for certain tasks, emphasizing the importance of selecting the right tool based on flow rate and pressure.
1. Grooving, Turning, and Parting Inserts: Specifications for SCIR/L-22-NP and SCIR/L-22-MTR/MTL series are provided, designed for specific applications.
2. High Precision Holders: PICCO ACE holders feature a patented clamping system for high accuracy.
3. Multifunction Tools: DRG-MF tools are upgraded for drilling, boring, and grooving.
4. Face Grooving Tools: The TANG-GRIP system offers high rigidity and unobstructed chip flow.
5. New Developments: GEHSR/L-SL and GHSR-JHP-SL tools introduce a side clamping mechanism for improved efficiency.
Conclusion: ISCAR's document highlights their commitment to innovation in machining tools, focusing on improving accuracy and efficiency.
Specifications: Various tool designations and dimensions are listed, emphasizing secure clamping and high-pressure coolant compatibility.
Procedures: Instructions for assembling adapters on shanks are provided, ensuring secure and sealed fits.
Flow Rate vs. Pressure: Tables show flow rates for different pressures, aiding in tool selection.
Spare Parts: Lists of spare parts are provided for maintenance and assembly.
Recommendations: The document advises against using imitation products, highlighting ISCAR's designs capable of withstanding high coolant pressures.
Introduction: The HELIIQMILL 390 family features an additional helical cutting edge for enhanced productivity in milling applications.
Specifications: HELIIQMILL 390 cutters use triangular inserts with three helical cutting edges, ensuring precise 90º shoulder milling.
Performance and Applications: Advanced cutting geometries reduce cutting forces, suitable for high-temperature super alloys.
Product Range: Various models of endmills and face mills are listed with specifications.
Usage Recommendations: Insert clamping screws should be lubricated at every indexing.
Conclusion: The HELIIQMILL 390 family offers enhanced milling capabilities with its innovative design.
Tool Specifications: Detailed specifications for tools like HELIDO H690 and HELITANG T490 are provided, crucial for selecting appropriate tools.
Insert Details: Inserts like H690 TNKX and T490 LNMT are described with cutting edges and recommended machining data.
Machining Applications: Tools are designed for various milling operations, with examples of machining conditions and results.
Spare Parts and Accessories: Information on spare parts is provided for tool maintenance and assembly.
Performance Enhancements: Benefits of advanced insert designs are emphasized, contributing to better performance and tool longevity.
Specifications: Detailed specifications for tools like HELITANG 490 and P290 series are provided, including technical data and machining examples.
Machining Procedures: Examples of machining processes for different materials are provided, emphasizing tool and insert selection.
Tool and Insert Features: Features of various inserts are described, highlighting their design and performance benefits.
Applications and Recommendations: Tools are recommended for use with different materials, with specific applications highlighted.
Spare Parts: A comprehensive list of spare parts is provided for each tool model.
Conclusion: The document serves as a technical guide for selecting and using ISCAR's machining tools and inserts.
1. Fast Feed Face Mills (FF EWX): Specifications and spare parts for fast feed face mills are provided.
2. Moderate Feed Endmills (MF EWX): Specifications for moderate feed endmills are listed, including spare parts.
3. Moderate Feed Face Mills (MF FWX): Specifications for moderate feed face mills are provided, with spare parts.
4. Double-Sided Inserts (H600 WXCU): Inserts for different materials are available, with cutting recommendations.
5. T-Slot Milling Heads (SD-SP): Specifications for interchangeable heads are provided, with spare parts and assembly instructions.
6. Full Slot Milling Cutters (FDN-XN13): Specifications for full slot milling cutters are provided, with spare parts.
Conclusion: The document serves as a comprehensive guide for selecting and maintaining milling tools and inserts.
Overview: The document provides specifications for ISCAR's High Q Lines, including T-Slot Endmills, CAMFIX modular systems, and SPINJET high-speed spindles.
T-Slot Endmills: Specifications for T-Slot Endmills with XNMU 1306 square inserts are provided.
CAMFIX Modular System: Details on CAMFIX adapters and their compatibility with various shank types are provided.
CAMFIX Extension Adapters: Specifications for CAMFIX extension adapters are provided, enhancing tool flexibility.
SPINJET High-Speed Spindles: Specifications for SPINJET spindles are provided, designed for high RPM applications.
Additional Components: Specifications for rotary clamping fixtures and reduction adapters are provided.
Conclusion: ISCAR's High Q Lines offer innovative machining solutions for enhanced performance and precision.
Specifications: Specifications for high-speed compact spindles and machining solutions are provided, including spare parts and adaptation options.
Spare Parts: Lists of spare parts for spindles are provided, including optional parts.
Adaptation Options: Various adaptation options for spindle models are mentioned.
Machining Solutions: High productivity machining solutions for industries like automotive and die and mold are offered.
Quality Standards: ISCAR is certified by various quality standards, ensuring product reliability.
Contact Information: Contact details for ISCAR's headquarters and international offices are provided.
Legal Notice: The document is copyrighted by Iscar Ltd., requiring consent for content dissemination.
See more

Catalog excerpts

catalog 2015-1

www.iscar.com Download IBAQUS, ISCAR's Complete Package of Technical Apps. No Time tion) for (Imita Look Alikes! Don't Settle for Less Use ISCAR's Products for High Productivity Machining Intelligently ISCAR HIGH Q LINES

 Open the catalog to page 1
catalog 2015-2

Your User-Friendly Way ISCAR IBAQUS APP Your Technical Mentor • • • • • • • ITA (Iscar Tool Advisor) CMS electronic catalog Interactive catalog for tablets Insert converter Product ID Machining calculator YouTube Tech Talks Your Tool Advisor Genius • ITA is the optimal tool advisor based on application parameters and available machine power • 3 tool options, up to 25 alternative solutions • Cutting data • Power consumption • Cutting time, metal removal rates • Engineering support and more

 Open the catalog to page 2
catalog 2015-3

to Connect with ISCAR ISCAR CMS APP ISCAR’sComplete Machining Solutions Catalogs User-friendly app Online interfaceupdates Web viewer at ISCAR’s website BUILD your Cutting Tool Assemblies with IQ Cloud It’s Quick and Easy! • IQ CLOUD is available through the Machining Cloud app • Designed for use on desktop computers and popular tablets • Enables programmers to build and download 3D assembly models

 Open the catalog to page 3
catalog 2015-5

No TimeDon't Settle for Less Alikes! for Look V Use ISCAR's Innovative Products Machining Intelligently ISCAR HIGH Q LINES

 Open the catalog to page 5
catalog 2015-6

Turning Grades A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds. A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Suitable for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. A very hard substrate with a cobalt enriched outer layer and alpha Al2O3 coating. Used for finishing and medium turning of stainless steel at high cutting speeds. Features long tool life and excellent repeatability. A...

 Open the catalog to page 6
catalog 2015-7

Turning Grades A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions. A hard substrate, MTCVD TiCN and thick Al2O3 coated grade with post coating surface treatment. Mainly used for turning nodular cast iron (may be used for other cast iron as well) at medium to high cutting speeds at stable or slightly unstable conditions. Can be used when higher wear resistance than that provided by IC5010 or other grades is required. A...

 Open the catalog to page 7
catalog 2015-8

Milling Grades A PVD TiAlN coated grade. First choice for milling nodular cast iron at medium to high cutting speeds. A tough substrate with a new MTCVD and TiCN/ Al2O3 coating. Recommended for milling grey cast iron at high cutting speeds, providing extended tool life. A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal...

 Open the catalog to page 8
catalog 2015-9

Turning, Milling and Drilling Grades A tough submicron substrate, improved TiAlN PVD coated grade for better chip flow. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. An improved PVD TiAlN coated tough grade for better chip flow. Suitable for milling stainless steel, high temperature alloys and other alloy steels. Recommended for interrupted cut and heavy operations. A tough substrate with a new MTCVD and alpha...

 Open the catalog to page 9
catalog 2015-10

Standard Grade SUMO TEC Grade The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life.

 Open the catalog to page 10
catalog 2015-11

No TimeDon't Settle for Less Alikes! for Look V Use ISCAR's Innovative Products Machining Intelligently ISCAR HIGH Q LINES

 Open the catalog to page 11
catalog 2015-12

As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. This line combines the new SUMO TEC grades with upgraded chipformers. In order to help endusers select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer. An accurate description of the chipformer will help the enduser select the most appropriate chipformer for his application,...

 Open the catalog to page 12
catalog 2015-13

Application M3PW The first letter (M) represents the turning application range: Heavy, Roughing, Medium or Finishing. Heavy Roughing Chip Load M3PW Each application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, the digits 2 and 4 will be used. The digit 3 represents the most general/typical range within each main application range. Feed (mm/rev) Finishing Turn Feed General recommendation for all applications The schematic depicts the idea behind the first 2 characters: Workpiece Material Group M3PW...

 Open the catalog to page 13
catalog 2015-14

No Time for Look Alikes! V Together with the new IC8150, IC8250 and IC8350 grades, ISCAR is also introducing new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel. S AKER RE HIPB STEEL C FOR Medium Finishing Turn Feed T3P Feed

 Open the catalog to page 14
catalog 2015-15

F3P - Chipbreaker for Finish Machining The F3P chipbreaker has positive rake angles to allow smooth cutting and reduce the cutting forces, thus reducing wear and increasing the tool life dramatically. Ap [mm] 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev. • Double-sided insert with chipbreaker for finishing steel • Reinforced cutting edge • Positive rake angle for smooth cutting M3P - Chipbreaker for Medium Machining Future Item • Double-sided insert chipbreaker for medium machining of steel with...

 Open the catalog to page 15

All ISCAR Tools catalogs and technical brochures

  1. ITSBORE

    6  Pages

  2. SWISS-CUT

    9  Pages

  3. CUT-GRIP

    7  Pages

  4. TANG-GRIP IQ

    40  Pages

  5. FLASHTURN

    28  Pages

  6. ISCAR INdustry

    24  Pages

  7. JET HP Line

    60  Pages

  8. Heat Exchanger

    28  Pages

  9. Milling systems

    593  Pages

  10. TANG-GRIP

    40  Pages

  11. FLASH-TURN

    28  Pages

  12. IQ New Products

    184  Pages

  13. GrooveTurn

    372  Pages

Archived catalogs

  1. THREADING

    5  Pages

  2. MILLING

    11  Pages

  3. Combicham

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.