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ISCAR New Products 2024

ISCAR New Products  2024
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ISCAR New Products 2024

Product catalog summary
Milling Section
  • Combined Functions for Drilling and Milling: The QUICK-D-MILL insert is designed with four cutting edges, enhancing machining efficiency for both drilling and milling. Available in diameters of 0.625”, 0.750”, and 1.00”.
  • Double-Sided Rectangle Inserts: MDR ANMU PNTR inserts are suitable for both drilling and milling, featuring two center and two peripheral cutting edges.
  • Multi-Function Endmill Cutters: These cutters are recommended for both drilling and milling, with the pecking method suggested for deeper holes.
  • Multi-Function Modular Head: The MDR MMT-JHP head is compatible with endmill cutters using a MULTI-MASTER threaded connection.
  • High Feed Heads: New MULTI-MASTER heads with six cutting edges are designed for high feed rates and small depths of cut.
  • Slotting Cutters: Feature a unique helical shaped insert for precise cuts, available in various slot widths and diameters.
  • Fast Feed Endmills: FFQ4 series endmills are optimized for high feed milling with single-sided square inserts.
  • Extended Flute Cutters: S890 SM cutters are designed for roughing with high material removal rates, featuring double-sided square inserts with eight cutting edges.
Overview: The document outlines specifications and guidelines for drilling tools and inserts, focusing on precision, efficiency, and adaptability. It covers trigon inserts, counterboring heads, and exchangeable head drills, highlighting design features and operational parameters.
Precision Ground Trigon Inserts: Designed for modular MNC drills, these inserts offer precision and adaptability with three cutting edges and a positive chipbreaker, suitable for various materials. Diameter range: 0.472” to 1.004”.
Counterboring Heads (F3B): Designed for specific diameter requirements in counterboring operations. Minimum hole diameter should not exceed 30% of the F3B head diameter, and maximum should be 0.079” smaller than the head diameter. Pilot holes recommended for long-reach operations.
Exchangeable Head Drills (DCN): Feature a reinforced body and flat shank, suitable for construction beams. Available in diameter ratios of 5xD and 8xD, designed to reduce vibrations and increase productivity.
Drilling Heads for Construction Beams (IHP-BD): Designed for machining construction beams and structural steel, featuring a sharp cutting edge, PVD coating, and noise-reducing geometry. Intermediate sizes available upon request.
Exchangeable Head Drills with Screw Lock System (DLN): Suitable for interrupted drilling applications, featuring a side screw locking mechanism for stability. Designed for ISO P and ISO K materials.
Key Recommendations: Use correct diameter ranges to prevent damage and ensure performance. For long-reach operations, use a pilot hole. Utilize self-clamping mechanisms and internal coolant nozzles for enhanced tool life.
Specifications: Detailed specifications for drill models, including cutting diameter ranges and seat size codes. Emphasizes not mounting smaller drilling heads than specified.
Procedures: Instructions for using exchangeable head drills with a screw lock system for interrupted drilling. Highlights the use of anti-vibration holders and internal coolant supply for deep boring applications.
Standards and Recommendations: Verify tool assembly weight does not exceed machine spindle capacity. Check ISCAR’s online catalog for current technical information.
Spare Parts: List of spare parts with designations and specifications for components like screws and hex keys.
Contact Information: Contact details for ISCAR offices in the USA, Canada, and Mexico.
Additional Information: Disclaimer about proprietary information and potential changes to catalog items without notice.
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Catalog excerpts

ISCAR New Products  2024-1

ISCAR New Products Imperial Version-2-2024

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ISCAR New Products  2024-2

CONTENTS MILLING GROOVING & PARTING

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ISCAR New Products  2024-4

Combined Functions for Drilling and Milling In One Single Cutter for Maximum Machining Efficiency YOU Milling Intelligently? QUICK-D-MILL Insert with 4 Cutting Edges. Two Outer Cutting Edges for Milling, 2 Center Cutting Edges for Drilling Applications. Incorporates Dovetail Clamping and Assures High Process Reliability.

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ISCAR New Products  2024-5

MDR ANMU PNTR Double-Sided Rectangle Inserts with 2 Center Cutting Edges for Drilling and 2 Peripheral Cutting Edges for Milling Recommended Machining Data Designation MDR ANMU 070304PNTR MDR ANMU 090305PNTR MDR ANMU 120408PNTR Two center edges Two peripheral edg

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ISCAR New Products  2024-6

MDR D-W-AN Multi-Function Endmill Cutters • When drilling holes deeper than .2”, it is recommended to use the pecking method (G83) (1) Tool cutting edge angle (2) Number of inserts (or edges for solid tool) (3) Max.drilling depth (4) Minimum diameter to obtain a flat-bottom pocket having no protrusions by use of helical or circular interpolation (5) Maximum diameter to obtain a flat-bottom pocket having no protrusions by use of helical or circular interpolation (6) Master insert identification

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ISCAR New Products  2024-7

MDR MMT-JHP Multi-Function Modular Head for Endmill Cutters with a MULTI-MASTER Threaded Adaptation MDR ANMU 07 MDR ANMU 09 MDR ANMU 12 • Do not apply lubricant to the MULTI-MASTER threaded connection • When drilling holes deeper than .2”, it is recommended to use the pecking method (G83) (1) Tool cutting edge angle (2) Number of inserts (or edges for solid tool) (3) Max.drilling depth (4) Torque key size (5) Maximum ramping angle (6) Minimum diameter to obtain a flat-bottom pocket having no protrusions by use of helical or circular interpolation (7) Maximum diameter to obtain a flat-bottom pocket...

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ISCAR New Products  2024-8

New MULTI-MASTER High Feed Heads with 6 Effective Cutting Edges YOU Milling Intelligently? The New Heads Have Ramping and Slotting Capabilities.

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ISCAR New Products  2024-9

MM EFF 6 Flute Solid Carbide Heads for Milling at Very Fast Feeds and Small D.O.C. Recommended Machining Data • Do not apply lubricant to the threaded connection • Heads with coolant supply are recommended for shouldering operations (1) Number of flutes (2) Maximum ramping angle (3) Tool cutting edge angle (4) Radius for programming (5) 0 - Without coolant supply, 1 - With coolant supply MULTI MASTER Machining Recommendations for MM EFF Heads VDI 3323 ISCAR material group in accordance with VDI 3323 standard HRC 45-49 HRC 50-55 (4) HRC 56-63

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ISCAR New Products  2024-10

Slotting Cutters with a Unique Helical Shaped Insert Slot Widths: .275-.375” Dia. Range: 1.248-5.0” YOU Milling Intelligently? Unique Twisted Insert with a High Positive Rake Angle and a Helical Shape for an Easy and Accurate Cut.

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ISCAR New Products  2024-11

XNMU 06 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges RE Recommended Machining Data

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ISCAR New Products  2024-12

DHUB DCONMS SDN-XN06 Full Slot Disk Type Slotting Cutters Carrying XNMU 0603 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges Number of inserts (or edges for solid tool) Spare Parts Designation SDN-XN06 DHUB DCONMS FDN-XN06 Full Slot Flange Type Slotting Cutters Carrying XNMU 0603 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges Number of inserts (or edges for solid tool) Spare Parts Designation FDN-XN06 Symbol on Tool Body Symbol on Insert

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ISCAR New Products  2024-13

ETS-XN06 T-SLOT Endmills Carrying XNMU 0603 Square Inserts with 4 Right- and 4 Left-Hand Cutting Edges Number of inserts (or edges for solid tool) Spare Parts Designation ETS-XN06 ETS-XN06-MM T-SLOT Endmills with a MULTI-MASTER Threaded Connection, Mount XNMU 0603 Square Inserts Number of inserts (or edges for solid tool) Torque key size Spare Parts Designation ETS-XN06-MM

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ISCAR New Products  2024-14

Small 06 High Feed Square Inserts with 4 Positive Cutting Edges for Machining Diverse Material Types For Machining Deep Cavities on a Wide Variety of Materials 1 4 Deep Cavity Machining at High Overhangs and High Feed Rates. Assures Stable Machining, No Vibrations for Fast Metal Removal.

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ISCAR New Products  2024-15

FFQ4 SOMT/W 0602 Single-Sided Square Inserts with 4 Cutting Edges for Fast Feed Milling Recommended Machining Data • For side plunging, the initial cutting feed is .004 inch/t • T type for steel, ferritic and martensitic stainless steel and cast iron • HP type for austenitic stainless steel and high temperature alloys • SOMW- flat insert for hard material (up to 60 HRC) and uneven surface SOMT..-HP

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ISCAR New Products  2024-16

FFQ4 D-MM-06 Fast Feed Endmills with MULTI-MASTER Threaded Adaptation Carrying Single-Sided Square Inserts with 4 Cutting Edges DC APMX AE CICT(2) THSZMS LF OAL DCONMS DRVS(3) .283 .315 .638 .913 • Do not apply lubricant to the MULTI-MASTER threaded connection. • To generate a straight surface without cusps, the width of cut must not exceed DC. • Radius for programing: for insert SOMT .067” , for insert SOMW .075”. • When mounting insert SOMW, APMX=.024”. • For slot milling or machining with high tool overhang, the maximum depth of cut should be reduced by 50%. (1) Cutting diameter maximum (2)...

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ISCAR New Products  2024-17

FFQ4 D-W-06 Fast Feed Endmills Carrying Single-Sided Square Inserts with 4 Cutting Edges DCONMS APMX • To generate a straight surface without cusps, the width of cut must not exceed DC • Radius for programming: for insert SOMT .067” , for insert SOMW .075” • When mounting insert SOMW, APMX=.024” • For slot milling or machining with high tool overhang, the maximum depth of cut should be reduced by 50% (1) Cutting diameter maximum (2) Maximum plunging width (3) Number of inserts (or edges for solid tool) (4) Maximum ramping angle (5) Master insert identification Spare Parts Designation FFQ4 D-W-06...

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ISCAR New Products  2024-18

Innovative Extended Flute Cutters Optimized for Efficient and Cost-effective Roughing at High Material Removal Rates Shellmill Diameter: 2.5 and 3.0” Coolant Directed to Each Insert 24º YOU Milling Intelligently? Economical Double-sided Square 13mm Inserts for High-Strength Steel, Stainless Steel, and Aerospace Materials.

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