*mydirectindustry

Catalogs
Iscar Metals
FLASH TOOLING

FLASH TOOLING

Product catalog summary

Overview: The document provides detailed specifications and descriptions of ISCAR's FLASHLINE high productivity tools, focusing on various types of tool holders and chucks. These tools are designed for high efficiency and economic advantage in machining processes.

Key Sections:

Specifications: The document lists numerous tool holders and chucks, including BT-ER-FL, BT-EM-FL, BT-SEM-FL, BT-SRKIN-FL, BT-MAXIN-FL, HSK A-ER-FL, HSK A-SRKIN FL, and DIN69871-ER-FL. Each entry includes detailed specifications such as item number, designation, dimensions (e.g., DCONWS, BD, LPR, LB), thread sizes (e.g., CRKS, THID), and weight (kg).
Procedures and Recommendations: The document emphasizes the use of specific tools and procedures for optimal performance. For example, it recommends using inductive heating devices for SRKIN holders and cooling tubes with HSK spindles.
Performance Parameters: The tools are designed to operate at high RPMs, with specific models capable of reaching up to 25,000 RPM. The document also specifies taper hardness (e.g., 58-60 HRc) and balance quality (e.g., G6.3, G2.5).
Norms and Standards: The tools conform to various DIN standards, such as DIN6499, DIN6359, DIN1835, and DIN69871, ensuring compatibility and reliability in machining operations.

Data Summary: The document includes extensive tabular data detailing the specifications of each tool model. Key data points include minimum and maximum diameters, lengths, and thread specifications, which are critical for selecting the appropriate tool for specific machining tasks.

Conclusion: ISCAR's FLASHLINE tools offer a combination of high productivity and economic efficiency, supported by detailed specifications and adherence to industry standards. The document serves as a comprehensive guide for selecting and utilizing these tools in various machining applications.

Overview: The document provides detailed specifications and descriptions of various tool holders and collets used in machining, specifically focusing on DIN69871, CAT, and ER standards. These components are essential for securing cutting tools in machine spindles, ensuring precision and stability during operations.

1. DIN69871 Tool Holders:

Specifications: Includes models like EM20X63, EM25X80, EM32X100, with varying diameters and lengths. They are designed with M24 threads and specific weight measurements.
Applications: Used for high productivity and economical machining operations.

2. CAT Tool Holders:

Specifications: Models such as CAT40 ER16X2.5 and CAT50 ER16X4.0 are detailed with dimensions, thread sizes, and weights.
Features: These holders are designed for high-speed operations up to 15,000 RPM, with specific taper and hardness ratings.

3. ER Spring Collets:

Specifications: Includes a range of collets from ER11 to ER40, with minimum and maximum diameter capacities.
Usage: These collets are used to hold tools of varying diameters securely, providing flexibility in machining operations.

4. Key Features and Recommendations:

Material and Hardness: Most components are made with a hardness rating of 58-60 HRc, ensuring durability.
Performance: The use of specific diameter tools and collets is recommended for optimal performance, as they affect gripping force and stability.

5. Tables and Data:

The document includes extensive tables listing item numbers, designations, dimensions, and weights for each tool holder and collet, providing a comprehensive reference for selection and application.

Catalog excerpts

Machining With ISCAR METRIC & INCH VERSION

Open the catalog to page 1

Minimum diameter Maximum diameter FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 2

DIN6359 / DIN 1835 Form B Weldon Endmill Holders with BT MAS-403 AD Tapered Shanks FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 3

ISO 3937 Shell Mill Holders with BT MAS-403 AD Tapered Shanks FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 4

Thermal Shrink Chucks with BT MAS-403 AD Tapered Shanks for Carbide HSS and Steel Tools M6 Designation BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN BT40 SRKIN • Use only inductive heating device for SRKIN holders (1) 1 - Slot for data chip, 0 - Without slot for data chip FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantag

Open the catalog to page 5

Power Chucks with BT MAS-403 AD Tapered Shanks ADJRGA SS Designation BT40 MAXIN BT40 MAXIN BT50 MAXIN BT50 MAXIN DCONWS CRKS DCONWS DCONNWS • Use of DCONXWS diameter tools provides best performance, as collets reduce the gripping force. (1) Without a collet (2) Minimum diameter by using a reduction collet FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 6

DIN6499 ER Collet Chucks with HSK DIN69893 Form A Tapered Shanks CSI ER16-20 DCONNWS DCONXWS • A cooling tube must be used with all coolant through HSK spindles (should be ordered separately). (1) Minimum diameter (2) Maximum diameter (3) 1 - Slot for data chip, 0 - Without slot for data chip FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 7

Thermal Shrink Chucks with HSK DIN69893 Form A Tapered Shanks LSCWS ADJRGA DCONWS BTED THID LB LBX LPR • A cooling tube must be used with all coolant through HSK spindles (should be ordered separately) • Use only inductive heating device for SRKIN holders (1) 1 - Slot for data chip, 0 - Without slot for data chip FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advan

Open the catalog to page 8

DIN69871-ER-FL (form AD) DIN 6499 ER Collet Chucks SS DCONNWS DCONXWS Minimum diameter Maximum diameter FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 9

DIN6359 / DIN1835 Form B Weldon Endmill Holders with DIN69871 Form AD Tapered Shanks FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 10

ISO 3937 Shell Mill Holders with DIN 69871 Form AD Taper Shanks FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 11

Power Chucks with DIN 69871 Taper Shanks DCONWS DCONXWS • Use of DCONXWS diameter tools provides best performance, as collets reduce the gripping force. (1) Without a collet (2) Minimum diameter by using a reduction collet FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 12

DIN 6499 ER Collet Chucks with Caterpillar form AD/B Tapered Shanks BD_3 DCONNWS DCONXWS Minimum diameter Maximum diameter FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

Open the catalog to page 13

Weldon Endmill Holders with Caterpillar AD/B Tapered Shanks A DCONWS CRKS Power Chucks with Caterpillar Form AD/B Tapered Shanks Designation CAT40 MAXIN 3/4X4.0 FL CAT40 MAXIN 1-1/4X5 FL CAT50 MAXIN 3/4X4.0 FL CAT50 MAXIN 1-1/4X4.0 FL DCONNWS DCONXWS DCONWS CRKS • Use of DCONXWS diameter tools provides best performance, as collets reduce the gripping force. (1) Without a collet (2) By using a reduction collet FLASHLINE High Productivity Tools Combined W ith a Great E conomical Ad

Open the catalog to page 14