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FLASH SOLID

FLASH SOLID
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FLASH SOLID

Product catalog summary
Overview: The document provides comprehensive specifications and recommendations for ISCAR's FLASHLINE high productivity milling tools, emphasizing their economic benefits and performance improvements. It details various tool types, coatings, and applications, particularly for high-efficiency milling (HEM) operations.
Tool Specifications: The tools are available in square or ball types with a variable pitch and a 38° continuous helix to minimize vibration. They are designed for deep shouldering and pocketing applications, with multiple relieved neck options. The IC608 coating offers excellent wear resistance, suitable for hardened steel up to 60 HRc and various alloyed steels.
Performance Features: The tools feature a stronger cutting edge, higher speed and feed capabilities, longer tool life, superior surface finish, reduced cycle time, and efficient chip evacuation, contributing to superior cutting performance.
Identification Code: The document explains the identification code for the endmills, detailing parameters such as the number of flutes, cutting diameter, length of cut, reach length, shank type, radius, variable pitch, overall length, and tolerances.
Dimensional Data: Detailed dimensions for various endmill models are provided, including cutting diameter, length of cut, reach length, corner radius, shank diameter, overall length, and number of flutes.
Material and Cutting Recommendations: The document includes tables with cutting speed recommendations and feed rates for different materials and conditions, such as non-alloy steel, cast steel, stainless steel, and high-temperature alloys. It specifies hardness levels and provides guidelines for axial slotting and radial profiling.
Applications: The tools are suitable for slotting, roughing, semi-finishing, and finishing operations across a range of materials, including non-alloy and alloy steels, cast irons, and high-temperature alloys.
Material Specifications: The document categorizes materials into non-alloy steel, low alloy steel, high alloy steel, stainless steel, cast iron, high-temperature alloys, and titanium alloys, providing cutting speeds, hardness, and feed rates for each.
Machining Recommendations: Recommendations include cutting speeds (Vc) in Surface Feet per Minute (SFM), hardness (HB), feed rates per tooth (IPT), and guidelines for slotting and profiling operations.
Key Parameters: Emphasizes selecting appropriate cutting speeds, feed rates, and depths of cut based on material type and condition to optimize machining performance and tool life.
Coating and Material Compatibility: The tools feature a Ta-C DLC coating, known for its hardness and wear resistance, ideal for machining non-ferrous materials such as aluminum alloys, copper, and bronze.
Endmill Designations: Provides a comprehensive list of endmill designations, detailing dimensions and specifications for machining aluminum and other non-ferrous materials.
Machining Calculations: Outlines essential calculations for milling operations, including cutting speed, spindle speed, feed speed, and metal removal rate, with formulas provided for each.
Power and Efficiency: Details on machining power, including net and motor power, emphasizing the economic advantage of using ISCAR's high productivity tools.
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Catalog excerpts

FLASH SOLID-1

Milling with ISCAR INCH VERSION

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FLASH SOLID-2

Square or Ball Type Corner Radius Available in a wide range of popular radii. VF Form Variable pitch with 38° continuous helix to mitigate vibration, for improving performance. Ideal for HEM (trochoidal) operations. Extended Reach Many types of relieved neck options for deep shouldering and pocketing applications. IC608 Coating PVD nanolayered structure provides excellent wear resistance and is ideal for HEM (trochoidal) operations for hardened steel (up to 60 HRc). Also excellent for low and high alloyed steels with or without coolant. FLASHLINE High Productivity Tools Combined W ith a Great...

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FLASH SOLID-3

Longer Tool Life Higher Speed & Feed Superior Surface Finish Stronger Cutting Edge Cutting Edge Preparation Superior cutting performance Easy Chip Evacuation Reduced Cycle Time FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

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FLASH SOLID-4

Identification Code Endmill Solid Carbide Cutting Diameter Reach Length Cylindrical Shank Variable Pitch Overall Length Tolerances Cutting Diameter Dc: .000/-.002 Shank Diameter DCONMS: +.0001/-.0004 Corner Radius Re: +/-.003 Overall length OAL: +/-.062 Length of cut APMX: +.062/-.000 Total Indicated Runout TIR: .0005 max. FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

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FLASH SOLID-5

3 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example: ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type) (1) Number of flut

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FLASH SOLID-6

ECI-3-VF 3 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example: ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type) (1) Number of flutes

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FLASH SOLID-7

Cutting Speed Recommendations Vc (SFM) Condition Non-alloy steel and cast steel, free cutting steel Low alloy & cast steel (less than 5% of alloying elements) Axial Slotting Feed (IPT) per Cutting Diameter (inch) High alloyed steel, cast steel and tool steel Stainless steel and cast steel Stainless steel and cast steel Grey cast iron (GG) Nodular cast iron (GGG) Malleable cast iron Fe based High temp. alloys Titanium alloys Quenched and tempered Annealed Quenched & tempered Annealed Quenched & tempered Quenched & tempered Quenched & tempered Annealed Quenched & tempered Ferritic/ martensitic...

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FLASH SOLID-8

2 Non-alloy ≥0.25% C Annealed steel Quenched and cast 3 <0.55% C and steel, free tempered cutting 4 steel Annealed ≥0.55% C Quenched 5 & tempered 6 Quenched 7 Low alloy & cast & tempered steel (less than 5% Quenched 8 of alloying elements) & tempered Quenched 9 & tempered 10 High alloyed steel, cast steel 11 and tool steel 12 13 Annealed Quenched & tempered Ferritic/ martensitic Stainless steel and cast steel Stainless steel and cast steel Austenitic, duplex Ferritic / pearlitic Pearlitic/ martensitic 15 Grey cast iron (GG) 16 Nodular cast iron (GGG) Ferritic Malleable cast iron Feed (IPT) per...

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FLASH SOLID-9

Non-alloy steel and cast <0.55% C steel, free cutting steel ≥0.55% C Low alloy & cast steel (less than 5% of alloying elements) High alloyed steel, cast steel and tool steel Stainless steel and cast steel Stainless steel and cast steel Grey cast iron (GG) Nodular cast iron (GGG) Malleable cast iron Fe based High temp. alloys Titanium alloys Feed (IPT) per Cutting Diameter (inch) Cutting Speed Recommendations Hardness 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 Vc (SFM) Condition HB Annealed Annealed Quenched and tempered Annealed Quenched & tempered Annealed Quenched & tempered Quenched & tempered...

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FLASH SOLID-10

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

 Open the catalog to page 10
FLASH SOLID-11

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = W

 Open the catalog to page 11
FLASH SOLID-12

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

 Open the catalog to page 12
FLASH SOLID-13

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = W

 Open the catalog to page 13
FLASH SOLID-14

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

 Open the catalog to page 14
FLASH SOLID-15

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = W

 Open the catalog to page 15
FLASH SOLID-16

4 Flute Endmill With and Without Relieved Necks, Assorted Radii and Variable Pitch for Chatter Dampening RE Number of flutes • Weldon shank available upon request. Substitute a W in place of the C in the listed designations (example - ECI-4 375-1.0C03VF2.5 = cylindrical type; ECI-4 375-1.0W03VF2.5 = Weldon type FLASHLINE High Productivity Tools Combined W ith a Great E conomical Advantage

 Open the catalog to page 16

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