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PORTA GANTRY 500-3000 ™

PORTA GANTRY 500-3000 ™
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PORTA GANTRY 500-3000 ™

Product catalog summary
Assembly & Operation Guide Overview
This document provides detailed instructions for the assembly, operation, inspection, and maintenance of the PORTAGANTRY 500-3000 system, emphasizing safety standards and user competence.

Intended Use
The system is designed for lifting goods and personnel, and as a safety anchor for fall prevention. Users must be trained and physically capable.

Inspection Requirements
Initial and regular inspections by a competent person are mandatory, focusing on structural integrity and load-bearing components.

Correct Operation
  • Maximum Capacity: Do not exceed rated capacity; halve for personnel lifting.
  • Temperature Range: Operates between -20°C and +55°C.
  • Operational Notes: Follow assembly instructions, use appropriate winches, ensure stable ground, avoid side pulls, and keep the beam horizontal.

Warnings
Avoid exceeding equipment limitations, moving loads with personnel in danger zones, and leaving suspended loads unattended.

Traversing and Moving Loads
Use appropriate trolleys, move loads steadily, and ensure the gantry moves perpendicular to the beam with directional locks engaged.

Fall Protection
Use compliant body harnesses and retractable devices, ensuring only one person per trolley.

Inspection & Maintenance
Regular inspections every 6 months for personnel lifting and annually for goods. Repairs by approved specialists using original parts.

ATEX Compliance
Suitable for explosive atmospheres with specific classifications and precautions.

Assembly Instructions
Includes detailed instructions for assembling the gantry, variants, and options.

Quality & Safety
Complies with European standards, CE certified, and holds relevant accreditations.

Product Labelling and Records
Ensure correct labeling and maintain inspection records.

Storage and Transportation
Handle components carefully, avoid dropping or stacking, and secure equipment on the ground.

Spark Formation and Static Electricity
Avoid material clashes, use corrosion-resistant tools, and ensure earthing in Zone 2 applications.

Specifications
Includes detailed specifications such as beam length, height adjustments, and operating span.

Regulations, Standards & Directives
Complies with directives like ATEX, Machinery Directive, and PPE Regulation, conforming to standards such as EN795:2012.

Accreditations
Accredited by Lloyds Register Quality Assurance, holding ISO certifications, and a member of LEEA and IRATA.

Testing
Products undergo thorough testing with a certificate of conformance and external verification.

Contact Information
REID Lifting's head office is located in Chepstow, UK, with contact details provided.
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Catalog excerpts

PORTA GANTRY 500-3000 ™-1

Assembly & Operation Guide

 Open the catalog to page 1
PORTA GANTRY 500-3000 ™-2

Intended Use Inspection Prior to Initial Operation Inspection Before Starting Work Maximum Capacity Temperature Range Notes for Correct Operation Warning Traversing the Load Moving under Load Fall Protection Additional Notes for Correct Operation Warning IRATA Inspection & Maintenance 9 Regular Inspections Maintenance & Repair Storage & Transportation ATEX 10 ATEX Classification [Zone 2] Classification [Zone 1] Spark Formation Static Electricity Inspection, Maintenance & Repair Assembly Instructions Variants & Options Dimensions Quality & Safety Regulations, Standards & Directives Accreditations...

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PORTA GANTRY 500-3000 ™-3

Portable. Safe. They apply for: > Operation, including preparation, troubleshooting during operation and cleaning > Maintenance, inspection and repair > Transportation Please read the following instructions and guidance notes carefully, before using or operating the system. They contain important information about how to handle and use the system in a safe and efficient way, avoiding danger, reducing repair costs and downtime, and increasing the reliability and lifespan of the system. It is the responsibility of the end user to adhere to the Health & Safety and accident prevention standards and...

 Open the catalog to page 3
PORTA GANTRY 500-3000 ™-4

Intended Use This product is intended to be used for the lifting of goods, the lifting of personnel, rope access or for providing a safety anchor for the prevention of falls. It is expected that all users of this product have the necessary medical and physical capabilities, are fully trained and competent in its safe assembly and use. Inspection Prior to Initial Operation This product must be inspected prior to initial operation by a competent person to ensure that the structure is safe and that it has not been damaged by incorrect assembly, transport or storage. Inspection Before Starting Work...

 Open the catalog to page 4
PORTA GANTRY 500-3000 ™-5

> Only raise and lower loads when castor brakes are engaged > Do not allow the load to swing > To avoid side pull, lowering and lifting should only be carried out when the load chain forms a straight and vertical line between the load and lifting attachment point on the trolley. (Refer to figure A) > We recommend the use of load-sensing or overload protection devices on all lifts > The risk assessment and method statement must take into account any factors that might apply additional loading to the system during lifting operations > Take care when transporting and storing the system to avoid...

 Open the catalog to page 5
PORTA GANTRY 500-3000 ™-6

Traversing the Load This product can be used for traversing loads along the beam, subject to the following restrictions or considerations; > Only use appropriate REID trolleys > When moving a loaded trolley along the beam, move the load steadily and in a controlled manner and avoid sudden movements > Depending upon the beam section (A, B or D) beams will deflect when loaded. A section beams will deflect more than D sections beams and longer beams will deflect more than shorter beams. (Refer to our beam deflection tables for detailed information). Traversing loads along deflected beams will significantly...

 Open the catalog to page 6
PORTA GANTRY 500-3000 ™-7

Moving under Load When moving the gantry underload, the following instructions MUST be followed: > This product can only be moved in the direction perpendicular to the beam > Directional locks must be used on the castors (perpendicular to the beam only) > The end user MUST make sure the center of gravity of the load is known and the lifting points are in such a way that the load is EQUALLY distributed, so the load generates a vertical pull to the beam. > The load is not allowed to swing > The floor must be smooth, flat, free from cracks or steps and the weather conditions should be safe for the...

 Open the catalog to page 7
PORTA GANTRY 500-3000 ™-8

Additional Notes for Correct Operation > Ensure suitable and appropriately rated winches and connection plates are used for all applications > The fall arrest device must only be attached to the lifting points on the trolley or to the approved brackets > Never walk away from the structure whilst connected to the equipment (either by winch or fall arrest block) > Only use the product for fall arrest applications when the castor brakes are engaged > Where required by regulation, each installation must be approved by a qualified person > When using the product as a fall arrest anchor ensure there...

 Open the catalog to page 8
PORTA GANTRY 500-3000 ™-9

> Inspection & Maintenance The following information is based on REID Lifting's recommendations and does not remove the responsibility of the user to comply with the relevant regulations and standards that are valid in the respective countries and regions where the system is being used. Regular Inspections To ensure that the product's frame remains in safe working order it must be inspected regularly by a competent person. We recommend inspections every 6 months for personnel lifting and every 12 months for goods only, unless adverse working conditions or profile of use dictate shorter periods....

 Open the catalog to page 9
PORTA GANTRY 500-3000 ™-10

ATEX This product has been designed for use in explosive atmospheres in line with the following requirements and information. Any use which differs or exceeds this is considered incorrect and REID Lifting Ltd will not accept any responsibility or liability for damages resulting from false application. The risk is solely with the user. If the product has been customised in any way, then it may not comply with standards and no longer be suitable for use in explosive atmospheres. If this is the case, then the product will not have any of the markings below. If in doubt, please contact your REID...

 Open the catalog to page 10
PORTA GANTRY 500-3000 ™-11

Spark Formation There is an increased danger of ignition when certain material pairings clash, namely noncorrosion-resistant steel or cast iron against aluminium, magnesium or pertinent alloys. This applies especially in the case of rust or surface rust. When assembling the product and inserting fastening components, these must therefore be clear of rust and debris of any kind. As stated previously, care must be taken to ensure the gantry is handled in a suitable manner, never thrown down and always placed carefully onto the ground. > For Zone 1 and 2 applications, the height of the sytem should...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.