B140-110K
12Pages

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Catalog excerpts

B140-110K - 1

B140-110K Series 50000 kg (110000 lb) Performance Specifications for Model B140 Balancing Machine 50000 kg (110000 Pounds) Capacity End Drive/Machining Type 1. GENERAL DESCRIPTION 1.1 The Model B140 is a dynamic, horizontal axis, soft bearing balancing machine. It uses moving coil transducers to measure the motion of an unbalanced rotor on freely moving suspensions. The machine must be firmly mounted to a standard reinforced concrete floor, but does not require any special foundation. In order to provide an easy to use transportable mounting method, track clamps are provided to lock the pedestals and console to an existing railroad track or an optional prefabricated railroad track bed assembly. The Model B140 has an End Drive console with a variable speed motor and multi-speed gearbox for efficient transfer of torque to the rotor. The End Drive system uses a cardan shaft (supplied) to spin the rotor. Adapters to attach the cardan shaft to the rotor are the customers’ responsibility. The use of a cardan shaft may require the use of electronic tooling compensation (a feature in the Model 295 instrument) to eliminate errors due to fit-up and/or unbalance in the adapter tooling. The machine and instrument are easy to set up and use. The standard calibration method uses trial weights to calibrate the rotor to the balancing instrument for the most accurate possible unbalance readout. The standard balancing instrument is the Model 295 which has large digital display meters and shaft synchronous digital filters. Dynamic (Left/Right), Static and Couple unbalance can be displayed, individual workpiece setups can be stored and the balance results can be printed on an external printer. The instrument also displays the angle position of the rotor to aid in placing the correction weights on the rotor. Detailed specifications on the 295 instrument are separate from these performance specifications.

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B140-110K - 2

Figure 1 - B140 Balancing Machine

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B140-110K - 3

B140-110K Series50000 kg (110000 lb)2. SPECIFICATIONS2.1 Rotor Mass and Unbalance Limitations 2.1.1 Maximum weight capacity 2.1.1.1 Standard Roller Bearings (270 mm) 50000 kg (110000 pounds) 2.1.2 Maximum weight per support 2.1.2.1 Standard Roller Bearings (270 mm) 34000 kg (75000 pounds) 2.1.2.2 Capacity Note: Total rotor weight cannot exceed the maximum capacity of paragraph 2.1.1 2.1.3.1 Standard Roller Bearings (270 mm) 450 kg (1000 pounds) 2.1.4 Minimum Achievable Residual Unbalance (Umar) per plane under 0.2 g mm/kg (.004 g in/lb) ideal rotor conditions but not less than 180 g mm (7 g...

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B140-110K - 4

2.3 Drive System 2.3.1 Type of drive system End Drive, DC Motor with multi-speed gearbox and adjustable length Cardan Shaft Cardan Shaft, Heavy Duty, Precision, Adjustable Length 2.3.2.6 Type Length Weight Maximum Torque Angle from Horizontal 2.3.2.5.1 Maximum ±12° Maximum Unbalance Error 2.3.2.6.1 Non-Systematic 8625 g mm (with axial adjustment - see note 1) 2.3.2.6.2 Systematic 1440 g mm Note 1.Non-systematic errors are errors whose maximum value is known, but cannot be compensated by index balancing. The maximum non-systematic unbalance error includes driveshaft unbalance, eccentricity...

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B140-110K - 5

B140-110K Series50000 kg (110000 lb) (274 pound feet) (617 pound feet) (2096 pound feet) (7799 pound feet) 2.3.7 Output T orque, Maximum 2.3.7.2 At Cardan Shaft (Gear #9) 836 N m 2.3.7.3 At Cardan Shaft (Gear #5) 2842 N m 2.3.7.4 At Cardan Shaft (Gear #1) 10575 N m 2.3.10 Motor speed, Maximum 2.3.10.2 At Cardan Shaft (Gear #9) 2.3.10.3 At Cardan Shaft (Gear #5) 2.3.10.4 At Cardan Shaft (Gear #1) 2.3.13 Controller Speed range 2.3.15 Slow Roll/Machining Speed Same as output torque, Section 2.3.7 Same as output torque, Section 2.3.7 1150 RPM 511 RPM 150 RPM 40 RPM (slow roll, machining only)...

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B140-110K - 6

B140-110K Series 50000 kg (110000 lb) 3. MACHINE COMPONENTS 3.1 Machine Bed 3.1.1 No Machine Bed is required. The pedestals and console attach directly to any existing railroad spur, either flush with the floor or on top of the floor. If railroad track is not available, the pedestals and console can be directly lagged to the concrete floor. An optional Railroad Track Bed Assembly is available that provides the benefit of a railroad spur but with the advantage that it can transported with the machine and be placed on any concrete floor. Work Supports 3.2.1 Two super critical (above...

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B140-110K - 7

B140-110K Series50000 kg (110000 lb)3. MACHINE COMPONENTS (continued) 3.3.6 Ampere Readout 0 to 200 AMPS (0 to 200 C/s) Maximum with 3-Position PHASE Selector switch and Power ON Light 3.3.7 End Thrust Readout 0 to 8500 newtons (0 to 2000 pounds). 3.3.8 Rotor Angle Indicator on output shaft is graduated in 1° increments with a reference pointer for positioning the rotor. 3.3.9 Model 295 Balancing Instrument. (See Section 3.4) 3.3.10 Printer for printing Balance Certificates 3.3.11 Operator Writing Shelf. 3.4.1 Instrument supplied Model 295 Balancing Instrument (see separate specification...

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B140-110K - 8

B140-110K Series50000 kg (110000 lb)5. GENERAL ARRANGEMENT (continued) 2767 kg (6100 pounds) 5.3.4 Net Shipping Weight (all items) Machine may be shipped uncrated when using a container. 2032 mm (80 inches) 5.4.4 Parts Box 5.4.4.1 Length 5.4.4.2 Width 5.4.4.3 Height 5.5 Export Shipping Weight 5.5.1 Pedestals 5.5.1.1 Pedestal #1 5.5.1.2 Pedestal #2 5.5.2 Console 5.5.3 Parts Box 5.5.4 Gross Shipping Weight (all items) (6350 pounds) (6350 pounds) (8150 pounds) (1250 pounds) (22320 pounds)

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B140-110K - 9

6.1 Foundation Requirements A normal reinforced concrete floor is recommended. No special heavy concrete substructure is required as long as the floor is capable of safety supporting the weight of the balancing machine plus its maximum weight capacity and does not permit any pedestal motion during the balancing operation. 6.2 Mounting Pedestals, console and optional railroad track, if used, must be secured to each other and the foundation to prevent movement during balancing. 7. OPTIONAL MODIFICATIONS AND ACCESSORIES 7.1 Railroad Track Bed Assembly, length - 10000 mm (33 feet) P/N E33203...

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