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Vacuum brazing systems - High temperature brazing under vacuum

Vacuum brazing systems - High temperature brazing under vacuum

Product catalog summary
Introduction
High-quality products made from stainless steel, ceramic, or aluminum are optimally manufactured through vacuum brazing. Ipsen provides a range of furnaces for this purpose, including manual, semi-automatic, and fully automatic single or multiple chamber systems.
Advantages of Vacuum Brazing
  • Adjustable furnace atmosphere
  • Excellent temperature uniformity
  • Fast temperature control
  • Environmentally friendly, flux-free brazing
  • No post-processing required, eliminating flux residue disposal and furnace wear
  • Maintains mechanical strength and corrosion resistance
  • High cleanliness and joint strength
Brazing Process
Flux-free, high-temperature brazing is conducted under varying vacuum levels for joints exposed to high thermal and mechanical stress. Commonly used brazing alloys include nickel, copper, or noble metals in various forms.
Horizontal Single Chamber Systems
  • Heat dimensions: up to 1,200 x 1,500 x 1,200 mm
  • Max load: up to 3 tons
  • Temperature uniformity: better than ± 5 K
  • Working vacuum: 10-2 to 10-6 mbar
  • Graphite or metallic heating chamber
  • Standard or high-grade steel housing
Vertical Single Chamber Systems
Available as top or bottom loaders for large charge dimensions.
Three Chamber Systems
  • Charge dimensions: up to 860 x 1,820 x 760 mm
  • Total load weight: up to 800 kg
  • Pre-chamber vacuum: less than 10-3 mbar
  • Brazing chamber vacuum: 10-5 mbar
  • Brazing chamber temperature: approx. 1,200 °C
Contact Information
For more details, contact Ipsen International GmbH at Flutstraße 78, 47533 Kleve, Germany. Telephone: +49 2821 804-0, Email: [email protected], Website: www.ipsen.de
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Catalog excerpts

Vacuum brazing systems - High temperature brazing under vacuum-1

Vacuum brazing systems – high temperature brazing under vacuum. High quality products from stainless steel, ceramic or aluminium may only – in accordance Flux-free, high-temperature brazing under rough, with today's technical requirements – be manufac- medium or high vacuum is used for joints that will tured by brazing under vacuum. For this purpose, be subject to high thermal and mechanical loading. Ipsen offers manual, half- and fully-automatic Generally, brazing alloys based on nickel, copper single or multiple chamber furnaces. or noble metals in the form of crystalline foils, thin plating, powder or pastes are used. Horizontal, single chamber brazing systems • Heat dimensions up to 1,200 x 1,500 x 1,200 mm (W x L x H) • Max. load up to 3 t • Temperature uniformity better than ± 5 K -2 -6 • Working vacuum from 10 to 10 mbar • Graphite or metallic heating chamber • Housing from standard or high-grade steel Vertical single chamber brazing systems © Ipsen 10 2008 • As top or bottom loader for large charge dimensions Three chamber brazing systems • Charge dimensions up to 860 x 1,820 x 760 mm (W x L x H) • Total load weight up to 800 kg Turbine blade • Working vacuum in pre-chamber -3 less than 10 mbar • Working vacuum in brazing chamber -5 in the range of 10 mbar • Working temperature in brazing chamber of vacuum brazing in Ipsen brazing systems • Adjustable furnace atmosphere • Excellent temperature uniformity • Fast temperature control If you require further information or would like to • Environmentally friendly, flux-free brazing know more about our company and the products we make, please contact us. no disposal of flux residues, no wear Ipsen International GmbH of the furnace chamber by fluxes Flutstraße 78 · 47533 Kleve · Germany • Brazed joint does not affect the mechanical strength or corrosion resistance because of [email protected] · www.ipsen.de flux inclusions • High cleanliness brazed joint • High joint strength in the zone next to the base material Hard work wins

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