Ipsen Turbo²Treater

Ipsen Turbo²Treater

Ipsen Turbo²Treater

Product catalog summary
Introduction
The document introduces the Turbo 2h Treater, a new vacuum furnace by Ipsen, designed to enhance efficiency in industrial operations. It highlights the furnace's innovative features, improved design, and advanced processes.

Design and Efficiency
The Turbo 2h Treater features a ribbed design for its copper heat exchangers, increasing surface area and speeding up load cooling. The furnace is modular, making it easier to install and maintain. It reduces power consumption and maximizes quench speed and workload uniformity.

Innovative Features
The furnace includes Ipsen's VacuProf® process control software, ensuring consistent and reproducible results. The LCP Start feature reduces power consumption by lowering peak load power consumption during the cooling cycle. The optional cos phi switch further reduces power consumption during idle phases.

Gas and Power Savings
The Turbo 2h Treater reduces cooling gas consumption by up to 20% and increases throughput by handling greater loads. The LCP Start and cos phi switch contribute to significant power savings, making the furnace economical to operate.

Advanced Processes
The document details patented processes like AvaC® and SolNit®, which offer alternatives to conventional carburisation and nitriding processes. These processes enhance material properties such as hardness and corrosion resistance while being environmentally friendly.

Product Range
The document provides an overview of Ipsen's vacuum furnaces, including the Turbo 2h Treater and other models like GL, VDFC, Multi Treater®, VRK, and VVFC types, each with specific benefits and applications.

Company Overview
Ipsen is a leader in heat treatment technology, known for its innovative processes and reliable equipment. The company serves various industries, including automotive, aerospace, and medical, with a focus on exceeding customer expectations through technology and service.
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Catalog excerpts

Ipsen Turbo²Treater-1

Hard work wins A new dimension in efficiency. The new Turboh2 Treater.

 Open the catalog to page 1
Ipsen Turbo²Treater-2

The ribbed design of the copper heat exchangers increases the surface area and helps to speed up load cooling. Progress. By implementing numerous small improvements we have shown that you can set new standards with a classic product. The new Turboh2 Treater delivers greater efficiency for your business operations: lower power consumption with maximised quench speed and optimised uniformity. The furnace chamber with Ipsen’s innovative gas flow grids. The predecessor of this model was one of the best vacuum furnaces ever designed. Renowned for its excellent cooling performance, outstanding dependability...

 Open the catalog to page 2
Ipsen Turbo²Treater-3

If there is one thing that will strike you most about the new Turboh2 Treater, it has to be its low appetite. By reducing the furnace volume while retaining the same spacious interior dimensions we have succeeded in cutting back cooling gas consumption by up to 20%. At the same time, the new design enables the Turbo h2 Treater to handle higher loads, meaning that less gas and fewer loads are required to treat more work pieces, saving you both money and time. Another Ipsen innovation, the patented LCP Start (low current power start), has further slashed power consumption. We set our sights on...

 Open the catalog to page 3
Ipsen Turbo²Treater-4

Certain types of steel require high quench speeds to harden and these depend to a great extent on how fast the cooling gas is let into the furnace. Briefed to enhance cooling performance, our design team tackled the challenge from two angles: by improving the top speed and by letting the gas in faster. Top speed was boosted by maximising the cooling gas pressure, which is now up to 12 bar. Flow speed has been increased by the introduction of our innovative LCP Start, which not only lowers power consumption, but also increases cooling intensity when the cooling cycle starts. Once the furnace heater...

 Open the catalog to page 4
Ipsen Turbo²Treater-5

AvaC®, acetylene low pressure carburisation, is a proven alternative to conventional carburisation processes. The advantages in comparison with gas carburisation are obvious: AvaC® offers, alongside a completely oxide-free surface, the highest possible level of carbon transfer. The process can be easily controlled, while at the same time yielding highly reproducible results – amongst other things, particularly uniform carburisation, even with complex geometries such as blind holes. In addition it stands out because of its favourable environmental credentials – both process gas and energy consumption...

 Open the catalog to page 5
Ipsen Turbo²Treater-6

Hard work wins For over 60 years Ipsen has been finding new ways of producing steel of ever improving quality using the company’s innovative, proprietary technologies, such as the AvaC® process (low-pressure carburising), the SolNit® process (solution nitriding) and the recently developed HybridCarb process (gas carburising with recycling). Ipsen’s offerings combine the highest performance with outstanding reliability, which perhaps explains why our furnaces and heat treatment equipment enjoy an excellent reputation all over the world. Our customers work in automotive, aviation and aerospace...

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.