Atmosphere Technology

Atmosphere Technology

Atmosphere Technology

Product catalog summary
Overview of Ipsen's Atmosphere Technology
Introduction
Ipsen's atmosphere technology is designed for efficient and uniform heat treatment processes. The furnaces are constructed to ensure uniform heat transfer, protection against direct heat radiation, and a long service life. The design includes insulating firebricks, a self-supporting arched roof, and a silicon-carbide hearth and muffle.
Heating Methods
Atmosphere furnaces can be heated using gas or electricity. Gas heating utilizes Ipsen Recon® burners with high thermal efficiency, while electric heating uses metal radiant tubes for high heat efficiency and minimal maintenance.
Heat Treatment Processes
Ipsen furnaces are used for various processes such as hardening, carburisation, and annealing. The Supercarb® process is notable for its efficiency and uniform carbon transfer, reducing gas consumption significantly. Endogas and nitrogen-methanol gassing are also used for controlled atmospheres.
Quenching Systems
The quenching process is typically performed in an oil bath with advanced circulation systems to ensure uniform hardening. The SuperQuench chamber offers enhanced quenching for low alloy steels with higher oil flow speeds.
Transport and Automation
Ipsen provides automated transport systems for seamless integration into production lines. The AutoMag® software controls the transport and allows data exchange with ERP systems.
Furnace Types
Ipsen offers various furnace types, including gas-tight multi-purpose chamber furnaces and tempering furnaces, each designed for specific applications and customer needs.
Service and Support
Ipsen provides comprehensive customer service and support, available 24/7, with a large inventory of spare parts to ensure minimal downtime.
Company Overview
Ipsen is a leader in heat treatment technology, known for its innovative processes and commitment to customer satisfaction. The company serves industries such as automotive, aerospace, and medical.
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Catalog excerpts

Atmosphere Technology-1

What you should know about Ipsen’s atmosphere technology. Hard work wins

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Atmosphere Technology-2

How is such an atmosphere furnace constructed and why in this way and not another? The following requirements were all important in the development of the design: First – uniform heat transfer to the charge and protection against direct heat radiation. Second – a uniform flow of the furnace atmosphere through the charge. Third – problem free operation and long furnace service life. For the latter the most important factor is the characteristics of the furnace interior. The bricklining comprises insulating firebricks, which are suitable for temperatures well above the working temperature and are...

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Atmosphere Technology-3

Carburisation, carbon nitriding, bright hardening and carbon-free bright annealing in multi-purpose chamber furnaces take place in carbon contentregulated atmospheres – for bright tempering in tempering furnaces, no controlled atmospheres are required. The following gassing processes are particularly important in the above: Supercarb® air direct gassing, Endogas gassing and nitrogen-methanol gassing. The proven Ipsen Supercarb® process is remarkable for its high efficiency and quick, uniform and reproducible carbon transfer. It works at heat treatment temperatures above 850 ºC. In the process,...

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Atmosphere Technology-4

Ipsen transport systems ensure reliable production processes Well advanced: The transport system. Charging and discharging of atmosphere furnaces can be executed completely automatically. Not only that, the production software AutoMag® means Ipsen atmosphere furnaces can also be seamlessly inserted into the production line. To permit integration of atmosphere furnaces into production and manufacturing processes Ipsen provides fully developed transport and storage systems – both automatic charging and discharging systems as well as intermediate storage systems and roller conveyors. The systems...

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Atmosphere Technology-5

Hard work wins For over 60 years Ipsen has been finding new ways of producing steel of ever improving quality using the company’s innovative, proprietary technologies, such as the AvaC® process (low-pressure carburising), the SolNit® process (solution nitriding) and the recently developed HybridCarb process (gas carburising with recycling). Ipsen’s offerings combine the highest performance with outstanding reliability, which perhaps explains why our furnaces and heat treatment equipment enjoy an excellent reputation all over the world. Our customers work in automotive, aviation and aerospace...

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