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Product catalog summary
Overview: The document provides a comprehensive overview of the services and products offered by ips-werkzeugtechnik GmbH, focusing on intelligent punching solutions. It details consulting and engineering services, various units and machines, and customized projects across different industrial sectors.
Consulting and Engineering Services: ips-werkzeugtechnik offers project management, manufacturing optimization, and design services aimed at improving product automation, dimensional tolerances, and safety concepts. Their engineering services include complete design with SolidWorks, tolerance analysis, integrated measuring equipment, and CE marking with risk analysis according to the EC Machinery Directive 2006/42/EC.
Units and Machines: The company provides non-cutting and metal-cutting processing units tailored to individual requirements, including punching, pressure assembly, stamping, laser cutting, sawing, milling, and drilling units. They offer planning and design services using SolidWorks, control technology adhering to safety regulations, and commissioning on customer premises.
Customized Projects: ips-werkzeugtechnik has executed projects in various industrial sectors such as automotive, solar, construction, and HVAC, tailored to specific material and functional requirements.
Punching and Cutting Units: The document lists various press-operated punching units for round and shaped cuts, notch units, and cut-off units, including specifications such as punch diameter, throat depth, and material thickness.
Key Data and Specifications: Tables detail specifications of different units, such as series numbers, material thickness ranges, and cylinder forces for pneumatic and hydraulic presses.
Operational Procedures: Describes the operation sequence during punching, including the inoperative and operative states, return stroke, and the role of the polyurethane workpiece stripper. It covers assembly and adjustment of tool units, including the use of pilot pins, clamping arms, and positioning plates.
Machining Options: Discusses various machining options, including round cuts, shaped cuts, and the use of templates for tool setting.
Automation and Efficiency: Highlights benefits of modern tool units, such as reduced production costs, high profitability, and short set-up times, with potential for automation in large-scale production.
Recommendations: Recommends using pneumatic or hydraulic tool units for bulky or molded workpieces processed outside the press area and advises on determining the cutting force before use.
Conclusion: Emphasizes the versatility and efficiency of pneumatic and hydraulic tool units in various industrial applications.
Technical Specifications: Provides detailed specifications and operational guidelines for various punching units and accessories, including pneumatic and hydraulic systems, designed for use with steel St 37 and other materials.
Rack and Pinion Presses: Describes rack and pinion presses, their constant pressure delivery, ergonomic design, and suitability for precise operations.
Hydro-Pneumatic Presses: Combines pneumatic and hydraulic technologies for optimized energy use, suitable for tasks requiring high precision and force.
MicroPress®: Designed for low-force applications requiring precise control, such as in medical technology and electronics manufacturing.
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Catalog excerpts

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INTELLIGENT PUNCHING SOLUTIONS

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Consulting and Engineering Services // Systems · Machines // Presses · Special Units · Tools // Punching Units // Tools · Reduction Bushes · Strippers // System Extensions // Small Presses // Partner Programs //

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// Wild Boar Goulash • 1 kg wild boar goulash • 3 tbsp oil • 150 g streaky bacon • 2 large onions and 2 garlic cloves • salt, pepper and 3 tbsp flour • ¼ litre red wine and ½ litre bouillon or game stock • 1 tbsp tomato purée • thyme, rosemary and – just as you like - wild game seasoning • large can of chanterelles and ½ cup of crème fraîche (sour cream) 1 • garlic powder // Cooking • ash meat and dry thoroughly. Brown meat in hot oil, then keep warm. W Dice bacon and onions and brown them also. Add meat and season with salt and pepper. Add red wine and bouillon, season and braise in a closed...

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Which punching unit or which punching machine do you need to offer efficient, flexible and reliable solutions for individual c ­ ustomer requirements? ips-werkzeugtechnik’s job is to find the appropriate solution for you… … because ips stands for intelligent punching solutions. An extensive know-how on both industrial sector and application requirements provide the basis for intelligent solutions. The high-quality tool units in the present catalogue are to a large part the product of this know-how. Depending on the application, these units are ideally suited to be combined and extenIn October...

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Mulhouse Schliengen

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INTELLIGENT PUNCHING SOLUTIONS Consulting and Engineering Services //

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// Project management and consulting // Manufacturing optimisation with cost reduction // Compilation of specifications // Design services We raise questions // Is it possible to design a better product with regard to automation? // Which dimensional tolerances are necessary? INTELLIGENT PUNCHING SOLUTIONS Consulting and Engineering Services //

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Consulting and Engineering Services We search and develop solutions for the specific applications of our customers. Complete design with SolidWorks including CAD data. Designs of tools, fixtures, machines, test benches. We support you in optimising your products. Tolerance analysis and agreement on a design concept. We analyse manufacturing sequences and manufacturing processes. Integrated measuring and testing equipments. We observe the indicated tolerances and coordinate feasibility with regard to the tools or the unit. Complete documentation. We discuss safety concepts. CE mark with risk analysis...

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Consulting and Engineering Services CE declaration and risk analysis with »Safexpert« All rights to technical modifications reserved.

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Engineering services // Assembly // insertion // Crimping // Laser cutting units // Pressure assembly // Sawing // drilling // milling // Pipe punching // All rights to technical modifications reserved.

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We look forward to meet your requirements Check list for offers – also available at www.ips-werkzeugtechnik.de 1. Customer address Company name Contact person, department Postal code, town 2. Material data Material details: 3. Current details Performance specification available? Should we supply a quotation for limit stops and guides? yes Free form surfaces – adapted tools – please mark Should we supply a quotation for a complete unit with CE mark? Which safety equipment is required by the customer? (sliding door activated with both hands / light barrier / operation with both hands) 4. Process...

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INTELLIGENT PUNCHING SOLUTIONS Units · Machines //

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// tailored to your individual requirements Non-cutting processing // punching // pressure assembly // stamping // pressing // insertion // laser cutting … Metal-cutting processing // sawing // milling // drilling // thread cutting … And much more … // Insertion and removal by means of pick & place units or robots // Planning in accordance with the customer performance specification // Design with SolidWorks // Control technology in accordance with the latest safety regulations // E mark with risk analysis is created by means of SAFEXPERT C software // Commissioning on customer’s premises including...

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Units · Machines Industrial sector: vehicle registration Function: Punching of vehicle registration numbers, distance between holes is the adjustable by means of 14 templates. All rights to technical modifications reserved.

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Units · Machines Industrial sector: Function: Serial punching unit for punching mist collectors. Special features: – ower cylinders can be switched on individually p – unching width is 5 times adjustable p by means of a plug-in system – two-hand safety release All rights to technical modifications reser

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Units · Machines Industrial sector: automotive industry Device for punching the inside lining, indirect lighting. All rights to technical modifications reserved.

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Units · Machines Industrial sector: solar industry aluminium profile Function: Punching unit for the processing of solar profiles. After the punching process, silicone is injected into the sealing joint. All rights to technical modifications reserved.

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Units · Machines Industrial sector: Project: steel tube furniture industry Pneumatic pipe punching unit for double-face punching with insertion and reduced insertion.

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Units · Machines Industrial sector: Project: vehicle construction Unit for punching 3m long profiles. The unit can be operated from both sides and is equipped with two transmitters for length measurements. All rights to technical modifications reserved.

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Units · Machines Industrial sector: solar industry aluminium profiles Special unit (20 x 4 m) for the processing of solar profiles: sawing, punching, nose forming and knurling of six different profiles. All rights to technical modifications reserved.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.