Hotforming-Systems

Hotforming-Systems
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Hotforming-Systems

Product catalog summary
Overview: This document outlines the technical specifications for robotic components produced by IPR - Intelligente Peripherien für Roboter GmbH. It covers tool changers, connection bases, pipes, connectors, bearings, suction cup bearings, sensors, and grippers, detailing models, part numbers, materials, weights, and other technical data.
Tool Changers: Several models, including TK-160Q-R-Sonder, TK-160Q-T, and TK-160Q-T-Sonder, are described. They support a maximum payload of 250 kg, offer a repeatability of 0.05 mm on x-, y-, z-axes, and provide various energy transmission options. Specifications include static loads, moments, and pneumatic/electrical contact options.
Connection Bases and Pipes: Models HF-AP01-125/160 and HF-AP02-125/160 are designed for single and double main pipes, made from AL F52 and ST52 materials. The main pipe HF-TR50-“L” ranges from 500 mm to 2000 mm in length, weighing 2.93 kg/m.
Connectors: Includes cross-connectors and T-connectors like HF-K50-90°, HF-T50, HF-K30-90°, and HF-T30-01-“L”, made from AL F52 and ST52, for various pipe diameters.
Bearings: Lists components such as HF-HK01, HF-HK02, HF-HK04, primarily made from ST52 with a bronzed surface, for grippers and sensors.
Suction Cup Bearings: Models HF-SA01 and HF-SA02, with the latter being spring-loaded, include air connections and mounting specifications.
Sensors: HF-BA01 and HF-BA02 are spring-loaded sensors for detecting sheet metal, with different stroke lengths and detecting areas, weighing 0.8 kg.
Grippers: The angular gripper HF-WG01 is available with or without sensors, including high-temperature options, featuring adjustable stroke, air consumption, and actuation time metrics.
Gripper Models and Specifications:
  • HF-WG02 Series: Long finger grippers with adjustable stroke (0-60°), cylinder bore of 45 mm, and a gripping force of 155 N at 6 bar.
  • HF-WG03 Series: Angular grippers for cold parts, stroke of 82°, cylinder bore of 40 mm, gripping force of 377 N at 6 bar.
  • HF-WG04 Series: For hot parts, similar to HF-WG03 but with a gripping force of 336 N at 6 bar.
  • HF-WG05 Series: Smaller grippers for cold parts, stroke of 60°, cylinder bore of 32 mm, gripping force of 148 N at 6 bar.
  • HF-WG06 Series: Similar to HF-WG05 for hot parts.
  • HF-WG07 Series: For both cold and hot parts, stroke of 60°, cylinder bore of 30 mm, gripping force of 81 N at 6 bar including spring force.
  • HF-WG08 and HF-WG09 Series: For cold and hot parts, stroke of 24°, cylinder bore of 45 mm, gripping force of 123 N at 6 bar including spring force.
  • HF-WG14 Series: For cold and hot parts, stroke of 31.6°, cylinder bore of 30 mm, gripping force of 77 N at 6 bar including spring force.
Additional Components:
  • Assembly Brackets: HF-MB50-01 and HF-MB50-02 for 50 mm diameter pipes, made from ST52 and aluminum.
  • Clamping Assembly Plates: HF-HMP50-01 for 50 mm diameter pipes, made from ST52 and aluminum.
  • Clamping Hotscreen: HF-HHS30 for 30 mm diameter pipes, made from aluminum.
  • Assembly Brackets for Pipes: HF-HI25 for 30 mm diameter pipes, made from ST37.
General Notes:
  • All models are subject to change without notice.
  • Contact information for IPR is provided for further inquiries.
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Catalog excerpts

Hotforming-Systems-1

CUSTOMISED SOLUTIONS HANDLING SYSTEMS HOT FORM SHEET METAL

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Hotforming-Systems-2

Content Handling System for Hot Form Sheet Metal Describtion Page 3. Tool Changer Tool Changer TK-125-R 3.1 4. Components for Gripper Frames Connection Base for single Main Pipe HF-AP01-125/160 4.1 Connection Base for double Main PipeHF-AP02-125/160 4.2 Single Stand Pipe HF-SR50/30-01-... 4.6 Double Stand Pipe HF-SR50/30-02-... 4.7 Suction Cup Bearing Standard HF-SA01 4.22 Suction Cup Bearing Spring Loaded HF-SA02 4.23 IPR - Intelligente Peripherien fur Roboter GmbH IndustriestraUe 29 D-74193 Schwaigern subject to change without notice

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Hotforming-Systems-3

Content Handling System for Hot Form Sheet Metal Describtion Page 5. Actuators Sensor Spring Loaded HF-BA01 5.1 Sensor for Sheet Metal Stuck HF-BA02 5.2 Angular Gripper for hot parts with short Finger HF-WG01 5.3 Angular Gripper for hot parts with long Finger HF-WG02 5.4 Angular Gripper for cold parts excl. sensors HF-WG03-3 5.5 Angular Gripper for cold parts incl. sensors HF-WG03-4 5.6 Angular Gripper for hot parts excl. sensors HF-WG04-3 5.7 Angular Gripper for hot parts incl. sensors HF-WG04-4 5.8 Angular Gripper for hot parts excl. sensors HF-WG04-5 5.9 Angular...

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Hotforming-Systems-4

Company Profile Page: 1.1 IPR - Intelligent Peripheries for Robots GmbH - was founded with the objective to develop and manufacture top quality assembly and robot accessories. Our product range features for example compliance wrists, alignment devices, grippers, tool changers, load limiters and force-torque sensors. It is our endeavor to offer rational and economical solution to our customer. An efficient R&D-department and modern manufacturing processes guarantee the high precision and top quality of our products. At our company headquarter in Schwaigern, Germany - we design, manufacure and...

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Hotforming-Systems-5

Assembly Instructions Handlingsystem for Hot Forming Sheet Metal The application „hot forming of sheet metal“ needs a special technology for handling processes.The up to 1000°C hot sheet metal parts must be handled with special isolated heat resistant gripping tools. Even for picking up the formed 200-250°C hot parts is a need for special grippers. The same requirements are necessary for sensoring the grippers and the part. IPR developed a complete system for this type of application. With it all handling systems can safe and easily be build. Because of the modularity necessary changes can be...

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Hotforming-Systems-6

Assembly InstructionsHandlingsystem for Hot Forming Sheet Metal Page: 2.2 4.Grippers for cold and hot sheet metal IPR - Intelligente Peripherien fur Roboter GmbH IndustriestraUe 29 D-74193 Schwaigern subject to change without notice

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Hotforming-Systems-7

Assembly Instructions Handlingsystem for Hot Forming Sheet Metal Vacuum gripper for sheet metal: The gripper shown below is an example for picking up cold sheet metal from the stack and place it on the oven line. The sheet metal is picked up by suction cups. For compensation of height tolerances the suction cups are spring-loaded mounted. The height of the stack is detected while the gripper is moved to the gripping point by a spring-loaded sensor. If needed, additional sensors and a double sheet detection sensor can be installed. IPR - Intelligente Peripherien für Roboter GmbH Industriestraße...

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Hotforming-Systems-8

Assembly Instructions Handlingsystem for Hot Forming Sheet Metal Gripper for hot parts: The gripper shown below is an example for pick up the 1000°C hot sheet metal from the oven line and place them into the forming press. The sheet metal is mechanically gripped with heat resistant angular grippers. For heat protection of the installation and reduction of temperature losses the sheet metal is covered by a screen made of stainless steel. The heat protection screen can normally be dispensed. Because of the exremly high temperature electrical sensors are preferably not installed. IPR - Intelligente...

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Hotforming-Systems-9

Assembly Instructions Handlingsystem for Hot Forming Sheet Metal Gripper for warm and cold parts: The gripper shown below is an example for picking up the 200°C - 400°C warm formed parts out of the forming press and for subsequent handling operations. The part is picked up with heat-resistant angular grippers. A heat protection screen is no longer necessary. The part will be detected by heat-resistant and spring-loaded sensors. The gripper positions are detected by heat-resistant sensors. Depending on the line layout the part will be placed on fictures or will be proceeded to subsequent processes....

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Hotforming-Systems-10

Tool Changer TK-125-R Robot Side Page: 3.1 Technical Data Modell TK-125-R Distance Center of Gravity less than 500 mm Weight (without options) 3,55 kg Air Consumption each Cycle 0,59 l Max. Tensile Fz(static load) at p=6bar 30.000 N Max. Compressive Fd (static load) 70.000 N Max. Moment Mx, My (static load) at p=6bar 2.000 Nm Max. Moment Mz (static load) at p=6bar 2.000 Nm Join Force in Join Direction (against spring loaded ball cover) 110 N Max.permissible Axis Deviation x/y +/- 1,6 mm Max. Distance between R and T Side when locking 3 mm Energie Transmission...

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Hotforming-Systems-11

Tool Changer TK-125-T Tool Side Page: 3.2 Technical Data Modell TK-125-T Distance Center of Gravity less than 500 mm Weight (without options) 2,25 kg Air Consumption each Cycle - Max. Tensile Fz(static load) at p=6bar 30.000 N Max. Compressive Fd (static load) 70.000 N Max. Moment Mx, My (static load) at p=6bar 2.000 Nm Max. Moment Mz (static load) at p=6bar 2.000 Nm Join Force in Join Direction (against spring loaded ball cover) 110 N Max.permissible Axis Deviation x/y +/- 1,6 mm Max. Distance between R and T Side when locking 3 mm Energie Transmission...

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Hotforming-Systems-12

Tool Changer TK-125-TPWTool Side Page: 3.3 Technical Data Modell TK-125-TPW Distance Center of Gravity less than 500 mm Weight (without options) 7,55 kg Air Consumption each Cycle - Max. Tensile Fz(static load) at p=6bar 30.000 N Max. Compressive Fd (static load) 70.000 N Max. Moment Mx, My (static load) at p=6bar 2.000 Nm Max. Moment Mz (static load) at p=6bar 2.000 Nm Join Force in Join Direction (against spring loaded ball cover) 110 N Max.permissible Axis Deviation x/y 1,6 mm Max. Distance between R and T Side when locking 3 mm Energie Transmission pneumatic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.