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- IPR - Intelligente Peripherien für Roboter GmbH
- Hot forming sheet metal
Hot forming sheet metal
Hot forming sheet metal
IPR - Intelligent Peripheries for Robots GmbH is a German company specializing in the development and manufacturing of high-quality robot accessories such as compliance wrists, alignment devices, grippers, tool changers, load limiters, and force-torque sensors. The company focuses on providing efficient and economical solutions through skilled teams and modern manufacturing processes.
The document describes handling systems for hot forming sheet metal, capable of managing parts at temperatures up to 1000°C. It includes heat-resistant gripping tools and sensors for effective handling of both hot and cold parts. The modular design ensures adaptability and reliable performance under extreme conditions.
Assembly instructions cover components required for the handling system, such as automatic hand exchangers, gripper frames, end effector holders, and grippers for various temperature ranges. Examples include vacuum grippers for cold sheet metal and angular grippers for hot parts, each tailored to specific temperature conditions and operational needs.
Technical specifications for tool changers like the TK-125-R, TK-125-T, and TK-160-R models are provided, detailing payload capacities, weight, air consumption, and energy transmission options. These tool changers are designed for different loads, offering precise repeatability and locking mechanisms.
Details on components used in gripper frames, such as connection bases, main pipes, connectors, and bearings, are provided. These components support the system's modularity and adaptability.
The document lists actuators and accessories, including sensors, angular grippers, and assembly brackets, essential for the handling system's efficient operation. These components are designed to withstand high temperatures and ensure reliable performance.
- Recommended max. payload: 250 kg
- Weight: 7.8 kg
- Max. tensile force: 35,500 N at 6 bar
- Max. compressive force: 70,000 N
- Repeatability: 0.05 mm
- Locking stroke: 56.5 mm
- Pneumatic energy transmission: 8 x G1/4”
- Electrical contact options: IP65-Mil and IP65-PG
- Material: AL F52 natural, Clamp Cab ST52
- Weight: 3.67 kg (single pipe), 6.4 kg (double pipe)
- Drilling templates: ISO-Circle 125 and 160
- Material: ST52, bronzed surface
- Weight: 2.93 kg/m
- Standard lengths: 500 mm to 2000 mm
- Cross-Connector HF-K50-90°: Weight 0.9 kg
- T-Connector HF-T50: Weight 0.65 kg
- Stand Pipe HF-SR50/30-01-“L”: Weight 0.35 kg + 1.7 kg/m
- Stand Pipe HF-SR50/30-02-“L1-L2”: Weight 0.2 kg + 1.7 kg/m
- Bearing HF-HK01 to HF-HK08: Various weights and materials
- Angular Gripper HF-WG01: Stroke 0-60°, weight 2.4 kg without sensors
- Winkelgreifer HF-WG02: Similar specifications to HF-WG01
- HF-SA01: Standard version, weight 0.65 kg
- HF-SA02: Spring-loaded version, weight 0.145 kg
- HF-BA01: Spring-loaded for single sheet metal, weight 0.8 kg
- HF-BA02: For sheet metal stack, weight 0.8 kg
- HF-WG03 Series: Models HF-WG03-3 and HF-WG03-4 have a stroke of 82°, cylinder bore of 40 mm, and air consumption of 0.09 l per cycle. Gripping force is 450 N at 6 bar, with HF-WG03-4 featuring sensors.
- HF-WG04 Series: Designed for hot parts, similar to HF-WG03 but varying in weight and sensor inclusion.
- HF-WG05 Series: Models HF-WG05-1 and HF-WG05-2 have a stroke of 60°, cylinder bore of 32 mm, and air consumption of 0.03 l per cycle, providing a gripping force of 146 N at 6 bar, with HF-WG05-2 including sensors.
- HF-WG06 Series: Similar to HF-WG05 but for hot parts.
- HF-WG07 Series: Models HF-WG07-1, HF-WG07-2, and HF-WG07-3 have a stroke of 60°, cylinder bore of 30 mm, and air consumption of 0.022 l per cycle, offering a gripping force of 388 N at 6 bar, with HF-WG07-3 supporting both cold and hot parts.
- Assembly Brackets: Models HF-MB50-01 and HF-MB50-02 for main pipes with a diameter of 50 mm, made from ST52 and aluminum.
- Clamping Assembly Plates: Model HF-HMP50-01 for main pipes with a diameter of 50 mm, made from ST52 and aluminum.
- Clamping Hotscreen: Model HF-HHS30 for pipes with a diameter of 30 mm, made from aluminum.
- Assembly Brackets HF-HI30: Designed for pipes with a diameter of 30 mm, made from ST37.
Catalog excerpts
CUSTOMISED SOLUTIONS HANDLING SYSTEMS HOT FORMING SHEET METAL
Open the catalog to page 1
Handling System for Hot Forming Sheet Metal Rel: 72009 Describtion Page 4. Components for Gripper Frames Connection Base for single Main Pipe HF-AP01-125/160 4.1 Connection Base for double Main PipeHF-AP02-125/160 4.2 Single Stand Pipe HF-SR50/30-01-... 4.6 Double Stand Pipe HF-SR50/30-02-... 4.7 Suction Cup Bearing Standard HF-SA01 4.22 Suction Cup Bearing Spring Loaded HF-SA02 4.23 IPR Intelligente Peripherien fur Roboter GmbH Tel- +49(0)7138/812-100 subject to change without notice
Open the catalog to page 2
«£Tx Handling System for Hot Forming Sheet Metal ReL: 3/2009 Describtion Page Sensor Spring Loaded HF-BA01 5.1 Sensor for Sheet Metal Stuck HF-BA02 5.2 Angular Gripper for hot parts with short Finger HF-WG01 5.3 Angular Gripper for hot parts with long Finger HF-WG02 5.4 Angular Gripper for cold parts excl. sensors HF-WG03-3 5.5 Angular Gripper for cold parts incl. sensors HF-WG03-4 5.6 Angular Gripper for hot parts excl. sensors HF-WG04-3 5.7 Angular Gripper for hot parts incl. sensors HF-WG04-4 5.8 Angular Gripper for hot parts excl. sensors HF-WG04-5 5.9 Angular Gripper for hot parts incl....
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Company Profile IPR - Intelligent Peripheries for Robots GmbH - was founded with the objective to develop and manufacture top quality assembly and robot accessories. Our product range features compliance wrists, alignment devices, grippers, tool changers, load limiters and force-torque sensors. It is our endeavor to offer rational and economical solution to our customer. An efficient R&D-depart- ment and modern manufacturing processes guarantee the high precision and top quality of our At our company headquarter in Schwaigern, Germany - we design, manufacure and assemble our standard components...
Open the catalog to page 4
Assembly Instructions Handlingsystem for Hot Forming Sheet Metal : 3/2009 The new application „hot forming of sheet metal" needs a special technology for handling processes. The up to 1000°C hot sheet metal parts must be handled with special isolated heat resistant gripping Even for picking up the formed 200-250°C hot parts is a need for special grippers. The same require- ments are necessary for sensoring the grippers and the part. I PR developed a complete system for this type of application. With it all handling systems can safe and easily be build. Because of the modularity necessary changes...
Open the catalog to page 5
Handlingsystem for Hot Forming Sheet Metal : 3/2009 4.Grippers for cold and hot sheet metal IPR Intelligente Peripherien fur Roboter GmbH subject to change without notice
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Assembly Instructions Handlingsystem for Hot Forming Sheet Metal Vacuum gripper for sheet metal : The gripper shown below is an example for pick up the cold sheet metal from the stack and place it The sheet metal is picked up by suction cups. For compensation of height tolerances the suction cups are spring-loaded mounted. The height of the stack is detected while the gripper is moved to the gripping point by a spring-loaded sensor. If needed, additional sensors and a double sheet detection sensor can be installed. IPR Intelligente Peripherien fur Roboter GmbH TeL +49(0)7138/812-100 subject to...
Open the catalog to page 7
Assembly Instructions Handlingsystem for Hot Forming Sheet Metal The gripper shown below is an example for pick up the 1000°C hot sheet metal from the oven line and place them into the forming press. The sheet metal is mechanically gripped with heat resistant angular grippers. For heat protection of the installation and reduction of temperature losses the sheet metal is covered by a screen made of stainless steel. Because of the exremly high temperature electrical sensors are preferably not installed. IPR Intelligente Peripherien fur Roboter GmbH subject to change without notice
Open the catalog to page 8
Assembly Instructions Handlingsystem for Hot Forming Sheet Metal Gripper for warm and cold parts The gripper shown below is an example for picking up the 200-250°C warm formed parts out of the forming press and for subsequent handling operations. The part is picked up with heat-resistant angular grippers. A heat protection screen is no longer necessary. The part will be detected by heat-resistant and spring-loaded sensors. The gripper posi- tions are detected by heat-resistant sensors. Depending on the line layout the part will be placed on fictures or will be proceeded to subsequent processes....
Open the catalog to page 9
Robot Side Technical Data Distance Center of Gravity less than Weight (without options) Cylinder Bore Air Consumption each Cycle Max. Tensile Fz(static load) at p=6bar Max. Compressive FD (static load) Max. Moment Mx, MY (static load) at p=6bar Max. Moment Mz (static load) at p=6bar Join Force in Join Direction (against spring loaded ball Max.permissible Axis Deviation x/y Max. Distance between R and T Side when locking Locking Stroke Energie Transmission pneumatic Energie Transmission elektric optional available: IPR Intelligence Peripherien fur Roboter GmbH TeL +49(0)7138/812-100 subject to...
Open the catalog to page 10
Tool Side Technical Data Distance Center of Gravity less than Weight (without options) Cylinder Bore Air Consumption each Cycle Max. Tensile Fz(static load) at p=6bar Max. Compressive FD (static load) Max. Moment Mx, MY (static load) at p=6bar Max. Moment Mz (static load) at p=6bar Join Force in Join Direction (against spring loaded ball Max.permissible Axis Deviation x/y Max. Distance between R and T Side when locking Locking Stroke Energie Transmission pneumatic Energie Transmission elektric optional available: IPR Intelligence Peripherien fur Roboter GmbH TeL +49(0)7138/812-100 subject to...
Open the catalog to page 11
Tool Side Technical Data Distance Center of Gravity less than Weight (without options) Cylinder Bore Air Consumption each Cycle Max. Tensile Fz(static load) at p=6bar Max. Compressive FD (static load) Max. Moment Mx, MY (static load) at p=6bar Max. Moment Mz (static load) at p=6bar Join Force in Join Direction (against spring loaded ball Max.permissible Axis Deviation x/y Max. Distance between R and T Side when locking Locking Stroke Energie Transmission pneumatic Energie Transmission elektric optional available: IPR Intelligente Peripherien fur Roboter GmbH E-Mail: [email protected] subject...
Open the catalog to page 12All IPR - Intelligente Peripherien für Roboter GmbH catalogs and technical brochures
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- Force sensor
- Tension/compression force transducer
- Steel load cell
- Stainless steel force transducer
- Pneumatic gripper
- Parallel gripper
- 2-jaw gripper
- Analog load cell
- Linear axis
- Aluminum force transducer
- Compact force transducer
- Tension force transducer
- Electric linear axis
- Compact gripper
- Handling gripper
- Digital force transducer
- Precision linear axis
- 3-jaw gripper
- Robotic tool changer