Foundry Industry-specific solutions
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FOUNDRIES Rugged INTELLIGENTE PER/PHER/EN FOR ROBOTER

Intelligent solutions for a tough environment. IPR: Your partner in foundry technologies. To the fore in all manufacturing processes Heat, moisture and dirt – IPR knows all too well about the extreme conditions prevailing in the foundry industry and the related requirements. With our gripper systems, robot transport units and fully automated manufacturing cells, we accompany all operations from chill, sand and precision casting, die casting and casting with salt core inserts through to the handling and assembling of delicate components or heavy molds. Competence in equipment construction...

Bespoke solution competence. Our different specialist teams implement the full process from devising ideas through to actual design and production. In so doing, we develop customized individual solutions based on our standard program. This results in a reduction of design and delivery times – with a similar reduction in costs. In many countries throughout the world, IPR is directly involved both in development and production technologies of supplier industry companies, such as KS Huayu AluTech, Mahle and Nemak, and of car manufacturers, such as Audi, BMW, Daimler, Ford, GM and VW. PRODUCT...

Customized gripper as per casting process. DIE CASTING Magnetic bearing-support insert gripper Process Inserting the bearing supports into the die-casting machine and extracting the bed plate Reliable handling of cold and hot bearing supports using magnetic grippers Conveyor unload and furnace feed gripper Process Handling the sprue and of cylinder crankcases Bushings load and casted part unload gripper Process Customer Škoda Function Inserting bushings into the die-casting m ­ achine and extracting the finished cylinder crankcase No need for supply lines thanks to internal media transfer...

LOW-PRESSURE CASTING Coresetter for automated handling Frame-gripper for sand cores Customer Indianapolis Casting Company Fitting the finished core package in the mold Raised level of availability due to precise gripper measuring and setting Extracting sand cores from a core shooter and re-positioning them overhead • Optimum supply line protection brought about by internal frame piping • Frame construction for considerable stability Assembly- and turntable for sand cores The individual sand cores are assembled here into the core package. The Top Core is rotated by 180° for the final joining...

Customized gripper as per casting process. LOW-PRESSURE CASTING Sand core insert gripper Unload gripper Customer KS Huayu AluTech Customer KPSNC Inserting water jacket cores into a chill mold Extracting cylinder heads from the chill mold Handling loosely combined sand cores • Heat resistant and dirt repellent • Process-assured handling with positive-locked grippers Robot transport units (RTUs) In view of the extreme environmental conditions, our robot transport units for the foundry industry optionally come with an integrated air curtain using seal air to stop any rail contamination....

Crankcase handling gripper Multi-gripper for strut domes Customer Daimler Handling cylinder crankcases • Raised level of availability • Long-stroke gripper with mechanical gripping force safeguard machine with a single jaw gripper at the sprue 2. Insertion into de-burring press 4. Extraction of finished parts from de-burring press using vacuum or parallel grippers, sprue extraction using the single jaw gripper 1. Extraction of cast part from die-casting

IPR - Intelligente Peripherien fur Roboter GmbH Jakob-Dieffenbacher-Str. 4/2 T +49 7262 9239-100 info@iprworldwide.com Mexico Intellum, S.A. de C.V. Av. Central 206, 1er piso Col. San Pedro de los Pinos Del. Alvaro Obregon, CP 01180 T +52 55 5668 6063 F +52 55 5668 6079 info@iprmexico.com More contacts can be found under: www.iprworldwide.com/en 02/2017 | engineered | and made in Germany