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Laser Seam Stepper (LSS-5M)

Laser Seam Stepper (LSS-5M)

Laser Seam Stepper (LSS-5M)

Product catalog summary
Overview
The IPG Laser Seam Stepper (LSS-5M) is an advanced laser welding system designed to offer faster and more cost-effective solutions compared to traditional resistance spot welding. It is particularly suited for welding car body parts and flat panels, such as those found in consumer appliances.

Key Features
  • Approximately twice as fast as resistance spot welding, reducing cycle time.
  • Produces high-strength welds, increasing part yield and enabling potential lightweighting.
  • Turnkey process for quick production setup.
  • Programmable and monitored clamping ensures reliable joining.
  • Eliminates the need for electrodes, improving weld consistency and reducing costs.
  • Optimized for welding materials like aluminum, stainless steel, and coated or hot-formed steel.
  • Integrated part clamping simplifies tooling.
  • Supports repeatable processing with multi-layer sheet joining.
  • Offers linear and wobble welds for maximum strength.
  • Includes multiple spot options for welding hot-dipped steel.
  • Compact, single-cabinet controller design.

Technical Specifications
  • Laser power: 3 kW, configurable for single-beam or tri-focal output.
  • Wavelength: 1070 nm.
  • Output power: Main beam up to 3.5 kW, side beams 2 x 0.25 kW.
  • Spot size: 0.250 - 0.6 mm.
  • Power consumption: 3500 W with a 30% laser duty cycle.
  • Controller dimensions: 608 x 808 x 1335 mm.
  • Cooling options: Water-water with integrated chiller or water-air without integrated chiller.
  • Weight: 250 kg.

Technical Specifications: C-Gun & Picker
  • Adjustable clamping force: C-Gun 0.8-3.0 kN, Picker 0.3-1.0 kN.
  • Max. traversing (Z-hub): 140 mm for C-Gun.
  • Max. welding seam length: 40 mm.
  • Wobble amplitude: ±1 mm.
  • Wobble frequency: 0-30 Hz.
  • Welding speed: Up to 60 mm/s.
  • Focal length: 250 or 300 mm.
  • Compressed air consumption: 250 l/min at 6 bar.
  • Weight: C-Gun 63 kg, Picker 47 kg.

Legal Notices
All product information is subject to change without notice and is legally binding only if incorporated into a sales agreement. Users assume all risks and liabilities associated with product use. IPG Photonics trademarks are acknowledged.

Contact Information
For more information, contact IPG Photonics at +1 (508) 373-1100 or [email protected]. Visit their website at www.ipgphotonics.com.
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Catalog excerpts

Laser Seam Stepper (LSS-5M)-1

Laser Seam Stepper (LSS-5M) Overlap Welding System Benefits Approx. 2x Faster than RSW Programmable & Monitored for Reduced Cycle Time Clamping Ensures Reliable Joining High-Strength Weld Increases Part Yield and Offers Potential for Lightweighting Turnkey Proven Process – Fast Time to Production Elimination of Electrodes Improves Weld Consistency & Reduces Costs Features Features Optimized for Welding Linear and Wobble Welds Aluminum, Stainless Steel, for Maximum Strength Coated or Hot-formed Multiple Spot Option for Steel Welding Hot-dipped Steel Integrated Part Clamping Compact, Single-cabinet Simplifies Tooling Controller Repeatable Processing with Multi-Layer Sheet Joining IPG’s Laser Seam Stepper is an automated laser welding system that is faster and lower-in-cost than traditional resistance spot welding, while producing higher strength weld joints. It is designed for welding of car body parts and flat panels such as consumer appliances. IPG's LSS-5M welding head includes linear and wobble scanning optics, together with a programmable and monitored pressure piece. The LSS-Picker is configured for single-side part access, while the LSS C-Gun includes a lower arm to provide a clamping force of up to 3 kN (675 lbs). The associated LSS Controller is a single-cabinet design that includes the fiber laser, chiller, mobile panel and integrated safety controller. Having a laser power of 3 kW, the LSS can be configured for either single-beam operation or with a tri-focal output, having two side-beams enabling welding of hot-dipped car body panels without pores and with minimal spatter. The Seam Stepper can weld a laser wobble seam up to 40 mm in length in half the cycle time of traditional technology, the higher-strength join potentially allowing reduction in flange width and part lightweighting

 Open the catalog to page 1
Laser Seam Stepper (LSS-5M)-2

Laser Seam Stepper (LSS-5M) Overlap Welding System Technical Specifications: Controller Controller 1F Mode of Operation Output Power Main Beam, kW Output Power Side Beam, kW Spot Size (Depends on Fiber & Optics), mm Power Consumption 3500 W Power, Laser Duty Cycle 30% (with chiller), kW Dimensions, Controller LxWxH, mm 608 x 808 x 1335 Water-water with Integrated Chiller or Water-air without Integrated Chiller Technical Specifications: C-Gun & Picker C-Gun Adjustable Clamping Force (Z-hub), kN Max. Traversing (Z-hub), mm Max. Welding Seam Length, mm Compressed Air Consumption (Welding), l/min....

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.