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SMART FLUID HEATER System

SMART FLUID HEATER System

SMART FLUID HEATER System

Product catalog summary
Application
The SMART FLUID HEATER System is designed for heating fluids to a precisely controlled temperature in hazardous areas.
Special Features and Advantages
  • High efficiency with almost all energy transferred to the fluid.
  • Modular sandwich construction allows flexible solutions.
  • Compatible with various substances and tubing materials.
  • Digital PID controller for accurate temperature management and fault monitoring.
  • Long life solid state controller with low failure probability.
  • Operational temperature range from -50°C to +180°C.
Description
The system uses aluminium FLATTHERM conduction heaters around a tube, creating an electric heat exchanger. It includes an intrinsic safe temperature sensor for precise control.
System Components
  • Digital controller TC xD
  • Heater FLATTHERM xKA
  • Aluminium counter plate
  • Tubing heat exchanger
  • INTERTEC enclosure for insulation
Technical System Data
  • Protection Class: II 2 GD EEx dm IIC T3 / T4, IP 65
  • Nominal voltage: 120 or 230V AC
  • Fluid flow rate and inlet temperature as desired
  • Outlet temperature: T4 ≤ 90°C, T3 ≤ 150°C
System Application
The system is customizable based on fluid properties, flow rate, and temperature requirements. It is built around a core determined by power needs.
Modular System
The system is adaptable with no power limitations, only temperature class limits (T4: ≤ 90°C, T3: ≤ 150°C).
Temperature Management
A sensor on the outlet pipe ensures high accuracy of the outlet temperature, with the SMART controller adjusting power to maintain desired conditions.
Piping
Connect the system to existing pipes to maintain fluid motion and achieve the desired outlet temperature.
Electric Wiring Diagram
Provided for systems up to 500 W; custom diagrams for larger systems.
Enclosure
The system includes an INTERTEC standard enclosure suitable for various environments, including outdoor and vehicle installations.
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Catalog excerpts

SMART FLUID HEATER System-1

SMART FLUID HEATER System 1 Application Heating of fluids to an exactly controlled temperature in hazardous areas. 2 Special Features and Advantages • • • • • Very high efficiency, almost all of the energy is transferred into the fluid, Due to a compact modular sandwich construction based in Intertec standard items, very flexible solutions are possible, Any substance (oil, gas, food, aircraft fuel, liquid chemicals etc) which is fluid, can be heated. Any tubing material can be chosen for the media used a digital PID controller which manages the outlet fluid temperature with great accuracy and also supervises the temperatures of the electrical heaters used, can be net worked and managed on computer network, extensive fault monitoring possible long life solid state controller with no mechanical switching elements, the calculated failure probability with uninterrupted operation of 10 years is less than 5%, storage and operating temperatures ranging from –50 C to + 180 C 3 Description The SMART FLUID HEATER System is a system specially designed to heat fluids in hazardous areas. Its’ modular design based on Intertec standard products, enables a tailor-made customer application at reasonable cost. The system is based on one or several aluminium FLATTHERM conduction heaters sandwiched around a tube that can be made of any appropriate material like stainless steel aluminium, copper Hastelloy etc., creating an electric heat exchanger. The intrinsic safe temperature sensor is placed at the fluid outlet, the fluid outlet temperature can be controlled very accurately with short response time. Digital controller TC xD Heater FLATTHERM xKA Aluminium counter plate Tubing heat exchanger INTERTEC enclosure as insulation 5 Technical System Data Class of Protection EC- type examination certificate Hazardous Location Rating CSA file Nr Nominal voltage Fluid flow rate Inlet temperature Outlet temperature Physical system size HDS10171-1en_SMART FLUID HEATER System_HD161 INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany ·

 Open the catalog to page 1
SMART FLUID HEATER System-2

SMART FLUID HEATER System 6 System application The SMART FLUID HEATER System is shipped as a complete ready to use system which is designed to meet the most various challenges. The necessary system power and the tubing heat exchanger diameter and length is determined for the specific application which mainly depends on: • the fluids’ physical properties, i.e. heat capacity • flow rate • inlet temperature • desired outlet temperature Once the power requirement is determined, the complete system is built around the core. Connect the SMART FLUID HEATER System inlet and outlet pipes to the existing...

 Open the catalog to page 2

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