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Industrial Parts Washing Systems

Industrial Parts Washing Systems
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Industrial Parts Washing Systems

Product catalog summary
Company Overview
Intersonik has been a leader in industrial surface treatments since 1988, specializing in ultrasonic cleaning systems. The company has installed systems in over 1750 major industrial companies globally, offering expertise in designing and delivering custom cleaning equipment.

Product Offerings
Intersonik provides a range of industrial washing systems including Ultrasonic Washing Machines, Tunnel Type Conveyorized Washing Machines, Cabin Type Full Automatic Washing Machines, Spray-jet High Pressure Washing Machines, Phosphating Plants, Fully Automated Degreasing and Plating Plants, and Process Chemicals.

Technical Specifications
The systems are designed for various industries such as automotive, defense, electronics, and medical. They feature ultrasonic power ranging from 1000 to 7000 watts, frequency of 25-40 kHz, digital thermostat-controlled heaters, digital timers, and spherical discharge valves.

Operation Processes
The cleaning process typically includes pre-washing, ultrasonic washing, rinsing, passivation, and drying. The systems are designed to efficiently remove contaminants like oil, chips, and polishing residues.

Export Markets
Intersonik exports to countries including Belarus, Bulgaria, Algeria, France, Iran, Sweden, Switzerland, Kyrgyzstan, Egypt, Portugal, Poland, Romania, Syria, Saudi Arabia, and Uzbekistan.

Research and Development
The company emphasizes innovation and efficiency, supported by a dedicated R&D department. Their products are certified by TSE, CE, and ISO 9001 standards.

Facility and Workforce
Located in Istanbul, the factory spans 3000 m2 of closed and 2000 m2 of open space, employing 50 skilled professionals.

Conclusion
Intersonik aims to become a globally recognized brand in industrial surface cleaning, offering high-quality products and comprehensive technical support.

Overview of Washing Machines
This document provides detailed information on various industrial washing machines designed for effective cleaning of workpieces using high-pressure hot water spraying. The machines are suitable for diverse industries including automotive, military defense, food, and metal goods industries.

Operation Principles
The machines utilize rotational motion and high-volume spraying to clean complex surfaces, oil channels, and blind holes. They feature a hermetic operation system to prevent water vapor diffusion and are constructed with durable materials like stainless steel and epoxy-painted steel sheets.

Technical Specifications
  • Cabin Type Automatic Washing Machine: Features a tunnel wash process with stages including pre-wash, main wash, rinsing, passivation, and drying. It is ideal for mass production and maintenance purposes.
  • Parts Washing Machine (S-Jet Series): Offers solutions for chip and oil removal with various models (S-Jet 60 to S-Jet 140) differing in basket diameter, working height, load capacity, and wash pressure. Optional features include rinsing and drying.
  • Helical Drum Tunnel Type Washing Machine: Designed for mass production, it uses a helical conveyor tunnel for washing, rinsing, and drying processes. Suitable for machined parts, textile accessories, and fittings.

Application Areas
The machines are applicable in various sectors such as automotive, military defense, food, electronic, plastic, optic, and medical industries. They are used for cleaning spare parts, metal goods, and other industrial components.

Advantages
The washing systems effectively remove oil, chips, and other contaminants, leaving surfaces clean and resistant to corrosion. They are customizable to meet specific customer needs and ensure efficient operation with minimal maintenance.
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Catalog excerpts

Industrial Parts Washing Systems-1

Industrial Parts Washing Systems

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Industrial Parts Washing Systems-2

Intersonik, has been operating in the field of Industrial Surface Treatments since 1988. As being the pioneer in this area, the company has installed ultrasonic cleaning systems in more than 1750 major industrial companies in Turkey and abroad since then. The company has many years of expertise in industrial component cleaning and experienced in the design and delivery of purpose-built cleaning equipment and installation processing of the industrial surface processing facilities. The cleaning systems are designed to meet the demands of the metal finishing and general engineering industries such...

 Open the catalog to page 2
Industrial Parts Washing Systems-3

Effective washing solution for mass production of metal industry! Ultrasonic Washing Machine with Robot Conveying Systems With the Automatic Cartesian Conveying Systems, full automation is provided in Industrial Washing and the process is carried out very fast with no need of an operator. ■ Surface cleaning prior to coating and painting process ■ In automotive industry, pistons, valves, engine blocks, shock absorbers and all other spare parts ■ cleaning. ■ Machined parts, fittings, installation parts cleaning ■ Fork, spoon, knife, door handle and base and all metal goods and accessories cleaning ■...

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Industrial Parts Washing Systems-4

Operation Processes ▪▪ Pre washing ▪▪ Ultrasonic washing ▪▪ Rinsing ▪▪ Passivation ▪▪ Drying ▪▪ Control panel Application Areas ▪▪ Automotive industry ▪▪ Metal industry ▪▪ Military defense industry ▪▪ Food industry ▪▪ Electronic industry ▪▪ Optic plastic industry ▪▪ Textile industry ▪▪ Medical industry ▪▪ In all mass production industries, prior to coating and painting process ▪▪ In all industries for maintenance purposes (PVC, rubber, aluminium moulds cleaning) Ultrasonic Washing Machines %100 high washing quality of the removal of dirt from inaccessible points! Guarantees the exact solution...

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Industrial Parts Washing Systems-5

Internal Dimensions (LxWxH) (mm) 500 x 400 x 400 Pre washing Ultrasonic washing Rinsing : Prewash : Ultrasonic Wash : Rins : Passivation : Drying Heater Control Digital thermostat Heater Feature With electric heater Timer Digital timer Discharge Valve Spherical valve Control panel

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Industrial Parts Washing Systems-6

Proper and effective cleaning with less operation time. Enviromentally Friendly water based cleaning process. Tank sizes are standardized. Specific needs are specially tailor designed by UNTERSONIK” engineering department . ■ Removes oil, chip, polishing residue, lime, rubber remains and general impurities. ■ Reveals a clean and corrosion-resistant surface. ■ Automotive industry ■ Metal industry ■ Military defense industry ■ Food industry ■ Electronic industry ■ Optic plastic industry ■ Textile industry ■ Medical industry ■ In all mass production industries, prior to coating and painting pocess ■...

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Industrial Parts Washing Systems-7

Minisonik’s Standarts ■ Machine is produced completely in stainless stell ■ Timer is mechanical or digital [optional] ■ Operation temperature is controlled by mechanical or digital thermostat (optional) Application Areas ■ Automotive spare parts cleaning as injector elements, pump's elements, spark plug etc. ■ At hospitals, clinics, laboratories, medical materials and surcigal instruments. ■ Dentist's instruments. ■ Jewellery products. ■ Electronic components and PCB cards. ■ Textile industry equipments. Operation Principles High frequency (25 kHz) which is obtained in liquid, creates milions...

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Industrial Parts Washing Systems-8

▪▪ Immersible type ultrasonic washing element. ▪▪ Ready to use in customers own tank. ▪▪ Decrease washing time, increase cleaning quality with less chemical solvent consumption. ▪▪ Sainless steel body. ▪▪ Easly mounted. Advantages ▪▪ Cutting oil, chip, polishing compound, rust, lime can be removed easily and properly, ▪▪ Chemical consumption and washing time will be minimized Application Areas ▪▪ Surface cleaning prior to coating and painting operations. ▪▪ Surface cleaning prior to phosphating and cataphoresis. ▪▪ Metal industry ▪▪ Military defense industry ▪▪ For cleaning every kind of rigid...

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Industrial Parts Washing Systems-9

Cabin Type Automatic Washing Machine Powerful wash-rinse-drying process with drum / work piece rotation and tilting! Effective washing of whole surfaces of the work piece with high volume spraying and rapid liquid feding to cabin. With rotational motion, whole complicated surfaces, oil channels, blind holes, water jackets of work piece is provided completely clean and dry. The whole probable errors, occured during operation, process can be observed with programmable automatic operation system. Hermetic operation system prevents the diffusion of water vapour formed during whole operation. The...

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Industrial Parts Washing Systems-10

Operation Process ▪▪ Pre wash ▪▪ Main wash ▪▪ Rinsing ▪▪ Passivation ▪▪ Drying Application Areas ▪▪ Automotive industry ▪▪ Military defense industry ▪▪ Food industry ▪▪ In all manufacturing industry for mass production and maintanance purpose ▪▪ Metal furniture industry Operation Principles tunnel wash Parts Washing Machine Ideal solution for industrial part washing with pressurized hot water spraying! The work piece enters in tunnel by means of band conveyor system; the positioned nozzles wash every points of the work piece. The work piece, while passing through the tunnel is washed by pressurized...

 Open the catalog to page 10
Industrial Parts Washing Systems-11

Advantages ▪▪ Removes, oil, chip and other industrial contaminations/dirts. ▪▪ Leaves clean and durable surface against corrosion. Application Areas ▪▪ Automotive industry ▪▪ Spare part cleaning at automotive servise stations or maintenance purposes. ▪▪ Metal goods industry ▪▪ Military defense industry ▪▪ Food industry ▪▪ Electronic, plastic, optic, medical industries ▪▪ In all industries for maintenance purpose Wash Process Sequence Appropriate washing pressure, working temperature and washing chemical are determined according to type of work piece material and contamination on it. The work...

 Open the catalog to page 11
Industrial Parts Washing Systems-12

Helical Drum Tunnel Type Washing Machine Industrial Part Washing For Mass Production. ■ Machined parts as rivets, nuts, bolts, screw etc. ■ Textile accessories as zip, button, snap, fastener etc. ■ Fittings and equipments for gas regulators, hot water pipes lines, natural gas lines...etc. ■ Before and after heat treatment process ■ Sanitary Industry; fittings and armature Operation Processes ■ Spray wash ■ Spray rinsing ■ Drying Ideal Solution For chip and Oil Removal. TECHNICAL SPECIFICATIONS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.