1. Catalogs
  2. Interroll
  3. RollerDrive & Controls

RollerDrive & Controls

RollerDrive & Controls
1 / 20 PagesView full catalog

RollerDrive & Controls

Product catalog summary
Introduction
Interroll's 24V Drive Systems are engineered for efficient conveyor technology, prioritizing energy efficiency and adaptability to meet customer requirements. As a leader in intralogistics, Interroll aims to enhance customer operations through innovative solutions.

Product Overview
The RollerDrive EC310 is a 24V motorized roller designed for intralogistics, providing zero pressure accumulation for delicate materials. It segments conveyors into zones, each powered by a RollerDrive and controlled by sensors, resulting in significant energy savings and noise reduction.

Advantages
  • Energy savings up to 50% compared to 400V systems.
  • Low noise levels and minimal maintenance.
  • Compact design and easy integration.
  • High safety due to low voltage and IP66 protection rating.

RollerDrive EC310 Features
  • Brushless 24V DC motor with energy recuperation.
  • Noise levels under 50 dBA.
  • Technical specifications include 9 gear ratios, speeds up to 1.75 m/s, and IP54/IP66 protection.

Control Systems Overview
Interroll provides various control systems for the RollerDrive EC310, including DriveControl, ZoneControl, ConveyorControl, and MultiControl, each offering distinct functionalities and integration capabilities.

DriveControl
Features simple interfaces for RollerDrive EC310, requiring input signals from a PLC, with reverse polarity protection and diagnostic functions.

ZoneControl
Facilitates zero pressure accumulation without a PLC, allowing for expandable systems with simple configuration.

ConveyorControl
Offers flexible control with intuitive configuration software, supporting zero pressure accumulation and various control functions.

MultiControl
A certified network card for direct integration at the fieldbus level, simplifying system commissioning and enabling real-time PLC communication.

Accessories
PowerControl ensures robust power supply management for RollerDrive, supporting energy feedback and high start-up currents.
Specifications and Features
The document details components and accessories for roller conveyors and control systems. Key features include an IP54 protection rating, 24 V outputs, and suitability for temperatures between -30 °C and +40 °C. The 400 V cable can be looped, allowing for small conductor cross-sections and short cable lengths.

RollerDrive Accessories
- Extension Cable: Extends the supply cable to the EC310 by 2 m with a plug-in connector (Article number: S-1004033).
- Fastening Socket: Used to tighten the RollerDrive fastening nut with a torque wrench (Article number: S-1101248).

Rollers and Torque Transmission Accessories
- Conveyor Rollers: Available in various materials and options, detailed in the roller catalog.
- PolyVee Belts: Two-band and three-band options for different roller pitches, detailed in the roller catalog.
- PolyVee Tightening Tools: Ensure correct pre-tension for roller pitches of 75 mm and 100 mm (Article number: S-1101272).
- PolyVee Contact Protection: Provides safe protection for unintentional contact (Article numbers: 8863 for 75 mm pitch, 8864 for 100 mm pitch).

Control System Accessories
- Flat Cable Voltage Supply: Black flat cable for mid-range voltage supply (Article number: S-1004030).
- Flat Cable Communication: Yellow flat cables for communication between ConveyorControl modules (Article number: S-1004031).
- Termination Box: Serves as terminating resistance for communications cable (Article number: S-1103892).
- MultiControl Communications Cable: 3 m Ethernet cable for communication between MultiControls and a PLC (Article number: S-1104438).
- Y Cables: Allow additional input/output on MultiControl with 3-pin (Article number: S-1104439) and 4-pin M8 plugs (Article number: S-1104460).
- Magnetic Key: Used to change settings or trigger functions on the MultiControl (Article number: H28J).

About Interroll
Founded in 1959, Interroll is a leading supplier of material handling equipment, offering a comprehensive range of solutions for handling boxes, pallets, parcels, and soft goods. Interroll's global network ensures quick delivery and superior service, inspiring customers to increase efficiency. The company reserves the right to modify product features at any time.
See more

Catalog excerpts

RollerDrive & Controls-1

Product Overview Interroll 24 V Drive Systems Efficient Conveyor Technology

 Open the catalog to page 1
RollerDrive & Controls-2

Smart handling of resources is mandatory for Interroll. Because we are convinced that efficiency is a fundamental value. It drives us to constantly improve products and processes. Efficiency inspires our daily activities. “Inspired by efficiency” means: We develop products for internal logistics that perfectly adapt to the needs of our customers. As global market leader in technology and innovation in our industry, we believe that strengthening the business of our customers in a significant and lasting way is our responsibility. For Interroll, the key to success is the consistent pursuit of efficiency...

 Open the catalog to page 2
RollerDrive & Controls-3

Interroll 24 V drive systems Overview of control systems DriveControl 10 ZoneControl 11 ConveyorControl

 Open the catalog to page 3
RollerDrive & Controls-4

The RollerDrive is a 24 V motorized roller specifically tailored to the needs of intralogistics users. Many years of experience and many hundreds of thousands of RollerDrive in use make Interroll the leading manufacturer in the intralogistics sector. Interroll 24 V drive systems: simple transportation with zero pressure accumulation Transportation with zero pressure accumulation can be used for sensitive transport materials which should not pile up in lines or which can be damaged by impact loading or accumulated pressure. The system can also be used in buffer segments to ensure an optimum filling...

 Open the catalog to page 4
RollerDrive & Controls-5

energy savings • Energy efficient • Low noise and wear • Compact design • Fast and simple integration Compared with 400 V drive systems, a conveyor system powered with RollerDrive allows for energy savings of up to 50% on average. The fast and simple integration into the conveyor system saves time, and therefore money. The conveyor systems can also be constructed in a compact manner as there are no protruding components. Advantages of Interroll 24 V products • Flexible arrangement into zones • Low noise levels; just 50 dBA depending on use • No pneumatics, resulting in less noise and lower operating...

 Open the catalog to page 5
RollerDrive & Controls-6

Interroll EC310 24 volt DC RollerDrive The best drive solution for practically any conveyor system. The RollerDrive EC310 is powered by a brushless 24 V DC motor integrated into a series 1700 conveyor roller to save space. The commutation electronics are located next to the motor in the tube. This construction offers reliable protection against overheating as the temperature is measured and calculated directly from the motor. Energy recuperation The integrated overload protection offers further safety as it can recognize changes in speed resulting from external influences or blockages in the...

 Open the catalog to page 6
RollerDrive & Controls-7

NOISE LEVEL UNDER 50 DBA By feeding energy from braking back into the system, the RollerDrive EC310 is capable of energy savings of up to 30%. MINIMAL MAINTENANCE COSTS Efficient, low-maintenance and quiet Technical data Integrated decoupling protect the motor gear box unit, considerably reducing noise levels. As a result, it is not uncommon for RollerDrive driven conveyor systems to have a noise level of under 50 dBA. Maintenance costs remain low throughout the entire life of the RollerDrive EC310. • 9 gear ratios • Starting torque up to 12 Nm • Speeds of up to 1.75 m/s • Start and brake ramps...

 Open the catalog to page 7
RollerDrive & Controls-8

Overview of control systems The perfect control concept for every use. Whatever the unit load handling challenge, there is a perfect control system for the RollerDrive EC310. Thanks to simple cabling and configuration, the different control systems can be installed and ready for use in next to no time. As a result, conveyors can be upgraded with zero pressure accumulation without needing to rebuild the conveyor frame.

 Open the catalog to page 8
RollerDrive & Controls-9

EASY SETUP Single-zone control system with peer-to-peer communication Fieldbus-based control system Control system based on industrial Ethernet Cost-optimized solution for RollerDrive application in conveyor systems without zero pressure accumulation conveyor logic Simple cabling and installation. Communication with PLC via gateway. Direct communication with PLC Small, compact systems. PLC without fieldbus. Independently controlled conveyor system with zero pressure accumulation without PLC Independently controlled conveyor system with zero pressure accumulation. PLC can monitor and control....

 Open the catalog to page 9
RollerDrive & Controls-10

Interroll DriveControl Universal interface The DriveControl 20 and DriveControl 54 are the simplest interfaces for use with the RollerDrive EC310. Both casings are designed for industrial use and have a protection rating of IP20 or IP54, making them ideal for all kinds of applications. The DriveControl does not have its own logic, meaning it requires suitable input signals from a PLC. Digital inputs and outputs serve as an interface to a higher-level control system. The direction of rotation and speed of the RollerDrive can be adjusted via DIP switch and can be influenced by a PLC. An acceleration/deceleration...

 Open the catalog to page 10
RollerDrive & Controls-11

Interroll ZoneControl ZoneControl Single-zone control system: great for self-sufficient conveyor systems with zero pressure accumulation Digital inputs and outputs allow: ZoneControl contains sophisticated logic for zero pressure accumulation conveying with the necessary interfaces for a RollerDrive and a sensor. It is not necessary to program or use a PLC, but additional functions can be added and communication with upstream and downstream conveyor systems is possible by means of digital inputs and outputs. • Change in speed across entire conveyor system Several ZoneControl systems can communicate...

 Open the catalog to page 11
RollerDrive & Controls-12

Interroll ConveyorControl Flexible control system concept with intuitive configuration software CONFIGURATION SOFTWARE DIFFERENT CONTROL MODULES COMPREHENSIVE SOLUTION Thanks to its well-designed logic for zero pressure accumulation transportation, the ConveyorControl system offers flexible control for the RollerDrive EC310. Four different control modules with different functions and the free configuration software make up a comprehensive solution which is free and easy to install and put into operation. The huge advantage offered by the ConveyorControl is that the conveyor logic is included...

 Open the catalog to page 12

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.