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Pallet Flow vs. Radio shuttle: a system comparison

Pallet Flow vs. Radio shuttle: a system comparison

Pallet Flow vs. Radio shuttle: a system comparison

Product catalog summary
Overview: The document discusses how flow storage systems, also known as Dynamic Storage, can significantly reduce the operating costs of pallet storage systems in the long term. These systems offer higher performance and lower costs compared to radio shuttle systems and conventional technologies.
Specifications and Advantages: Flow storage systems utilize gravity to move pallets, eliminating the need for electric motors and reducing power costs. They are compact, reducing space requirements by up to 50%, and can be retrofitted to increase capacity without new system investments. The initial investment is typically amortized within two years due to operational savings.
Competitive Edge: Companies like Coca-Cola and Procter & Gamble have successfully implemented these systems to handle high throughput volumes efficiently. The systems are particularly beneficial for industries with high turnover rates, such as food and beverage.
System Features: Interroll Dynamic Storage systems use non-powered rollers for pallet movement, ensuring high operational reliability and service life. They are suitable for FIFO and LIFO systems and can handle various pallet weights and sizes.
Cost Comparison: Flow storage systems offer lower annual costs per pallet position compared to radio shuttle systems, especially as warehouse size and turnover rates increase. They require less space and personnel, leading to significant cost savings.
Conclusion: Flow storage systems are a cost-effective and reliable choice for warehouses with high turnover rates. They provide flexibility, robustness, and long-term reliability, making them a preferred solution for efficient intralogistics.
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Catalog excerpts

Pallet Flow vs. Radio shuttle: a system comparison-1

How flow storage systems _________ reduce the operating costs INTERROLL of pallet storage systems Industry Fact Sheet

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Pallet Flow vs. Radio shuttle: a system comparison-2

The ways flow storage systems boost companies’ competitiveness Higher performance, lower costs Intelligent ow storage systems for pallets (also known as Dynamic Storage) offer a multitude of advantages – in comparison to radio shuttle systems or conventional technologies – in the area of internal warehouse logistics with high turnover levels. A diverse product range can be handled faster and with lower personnel costs with dynamic storage systems. In addition, the use of gravity avoids power costs for electric motors that move pallets in the racking with radio shuttle systems. These are just...

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Pallet Flow vs. Radio shuttle: a system comparison-3

Optimizing costs means strategic purchasing High performance and quality at low running costs are essential keys to success in internal warehouse logistics. This also applies to manual pallet storage systems with medium to high turnover levels. Companies with intelligent purchasing management therefore take the expected operating costs and the level of initial investment into consideration. Matthias Schmitt, Head of the Procter & Gamble distribution center in Crailsheim, Germany “We can process orders much more efficiently, with signicantly reduced transit channels and much faster with our ow...

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Pallet Flow vs. Radio shuttle: a system comparison-4

How modern flow storage systems work Interroll Dynamic Storage solutions (“Pallet/Carton Flow systems”) are characterized by their lane structures. The individual lanes are equipped with non-powered rollers. The movement of the loading units (e.g., pallets) from entry into the lane through to the unloading position is generated by gravity. The loading units “ow” through the lane over slightly declined roller conveyors. Therefore, there is no need to lift and handle the pallets using mobile shuttles powered by electric motors. High operational reliability and service life Conveyor rollers, characterized...

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Pallet Flow vs. Radio shuttle: a system comparison-5

System comparison: Radio shuttle vs. Dynamic Storage system A comparison of areas of application Radio Shuttle Dynamic Storage system Strengths and weaknesses of the various systems for manual pallet storage with medium to high turnover levels Necessary safety certications Process reliability First-In, First-Out Demand for operating personnel Last-In, Last-Out Risk management Variable pallet sizes Dynamic Storage system Planning costs Integrated picking Radio Shuttle External energy requirements Flexibility Dynamic Storage system Radio shuttle storage system Operating principle Gravity saves...

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Pallet Flow vs. Radio shuttle: a system comparison-6

Cost comparison: Radio shuttle vs. Dynamic Storage system Radio shuttle storage system Dynamic Storage system Annual cost per pallet position (in €) Annual savings per pallet position (in €) Turnover level per year Pallet positions The calculations are based on a comprehensive estimate made by the consultancy rm INTRALENCO. The company, headquartered in Wiehl, Germany, has many years of experience in the market of intralogistics. It offers complete manufacturer- and system-independent consulting services to small and medium-sized companies. Calculation including hardware, installation, land use,...

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Pallet Flow vs. Radio shuttle: a system comparison-7

The total costs are paramount Intelligent and efficient storage solutions should be used especially with pallet storage systems that need to deal with high turnover rates and an increasing range of products. It is not just the initial investment that plays a role in the economic assessment. The costs arising in day-to-day operations play a far greater role. Scientic studies carried out by the Leibniz University of Hannover, Germany with the participation of Southeast University in Nanjing, China show that ow storage systems reduce overall operating costs. High turnover gures require solutions...

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Pallet Flow vs. Radio shuttle: a system comparison-8

Inspired by efficiency Established in 1959 Interroll has grown to become the world’s leading supplier of key products for intralogistics. Whether boxes, pallets or soft goods are to be handled, no other supplier has such a comprehensive range of products on offer. That is why system integrators, OEMs and operators select Interroll as their partner for their internal logistics business. Worldwide. The Interroll global network ensures quick delivery and superior service for every local customer. We inspire our customers and provide opportunities for them to increase efficiency. Interroll reserves...

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