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Drum Motors in Food Processing
20Pages

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Catalog excerpts

Drum Motors in Food Processing - 1

The Interroll Drum Motor and Food Processing: A Perfect Match Smart, Hygienic Solutions for the Food Industry

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Drum Motors in Food Processing - 2

Food Production is Full of Delicate Issues. We Offer Mouth-Watering Solutions. When it comes to productivity, increasing throughput and reducing downtime are crucial. As one of the world's leading solution providers for logistics within the food industry, Interroll offers dedicated core technologies and products for storage and material handling in the open food processing sector. The new hygienic and easy-to-install Drum Motors offer peak performance, zero maintenance and long term reduction in operating costs. From jointly identifying your requirements through to helping you select the...

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Ease of Installation and Use Low Running Costs and Zero Maintenance Unmatched Accuracy EHEDG Design Guaranteed Lifetime of Materials Achieving Excellence: FoodTec’s Gold Medal Energy Savings Reduced Cleaning Times Optimal Efficiency Rate Sustainability

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H e l p i n g Yo u M a x i m i z e Yo u r Productivity Ease of Installation and Use Just fit the Drum Motor into the conveyor frame, connect the power and it is up and running! Unlike traditional gear motors which are complicated and time consuming to install, the single component construction of the Interroll Drum Motor makes installation easy. This results in great time savings! Low Running Costs and Zero Maintenance Maintenance free operation means reduced operational costs. The Interroll Drum Motor allows you to continue production with fewer and less time consuming breakdowns,...

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Unmatched Accuracy Fast and timely accurate movements help maximize throughput, thus increasing overall productivity. The new Interroll sensor-less synchronous Drum Motor accelerates from zero to 100 percent in milliseconds. When fitted with a servo drive and feedback system, accelerations of up to 151 m/s2 can be achieved depending on the motor type and load. This is three times as fast as a conventional gear motor! Interroll’s Drum Motors perfectly manage the stop-and-go operation and precise positioning while working reliably and silently.

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Committed to the Highest Hygiene Standards Risks related to hygiene are becoming increasingly important in the food processing sector. During the last few years, this industry witnessed the outbreak of several contagious diseases. Many of them can be severe and resulted in a number of deaths. As a result, food manufacturers all over the world now have to comply with a number of strict regulations in terms of hygiene in their material handling processes. As one of the world’s leading players in the internal logistics industry with proven experience in this area, Interroll has created the...

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EHEDG Design Interroll’s own R&D department has designed the Synchronous Drum Motor according to EHEDG guidelines using only first class materials approved by FDA and EC regulation 1935/2004. Furthermore, with its standard IP 66 and IP69k sealing systems the Interroll Synchronous Drum Motor is the ideal solution for wet and high pressure wash-down applications. The Interroll Drum Motor features optimum cleanability which provides for the lowest possible levels of Salmonella, Listeria, E-Coli and other harmful microorganisms in the production environment. Guaranteed Lifetime of Materials The...

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Energy Efficiency Means Lower Costs, Higher Profits Reduced Cleaning Times The Drum Motor can be cleaned and disinfected to an optimal level in less than half the time it takes to clean a typical gear motor or conventional exposed drive. This not only guarantees important savings in time and energy but also reduces the usage of cleaning agents and water. So, your clean-up operations will be faster, more cost effective and will result in a lower impact on your energy bill. An investment with a quick return that will yield your profits. Optimal Efficiency Rate Interroll’s Synchronous Drum...

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loss in comparison to gear motors with secondary transmission is dramatically reduced. Thanks to the extremely high energy yield and low power loss, the new motors are considered to be the most energy efficient conveyor drive system available in the material handling world to date. Sustainability One of the challenges of the food industry is to increase profitability whilst reducing carbon emissions, water consumption and waste water. Interroll Drum Motors are proven to reduce the energy consumption in conveyors by up to 30 % compared to conventional driving techniques. The Synchronous Drum...

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A Study on Energy Savings Interroll performed a thorough study at their testing laboratory in Baal, Germany, on the efficiency of Gear Motors versus Asynchronous Drum Motors and the new Synchronous Drum Motor. The results are outstanding in terms of efficiency and energy consumption and speak for themselves. Types of Motors Tested Gear Motor Asynch. Synch. Drum Motor Drum Motor Gear Ratio Active power absorbed ( kW ) System efficiency (%) Worm gear motor

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Test Results • Running Time: 16 hours/day, 300 working days/year ≈ 4800 hours/year • Average Cost of Electricity: 0.1 €/kWh Test Energy Consumption/ year (kWh) Electricity Consumption/ year (Euro) Gear motor Savings w/ Interroll 113i Savings w/ Interroll SN062D Energy consumption /year ( kWh) Cost of electricity consumption /year (€) Gear motor Gear motor Ultimately, as we can see from the charts, choosing Interroll can help you save up to 133 €/year per every single Drum Motor at your facility. And this only in direct energy cost. If you consider indirect costs like a/c, improved...

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Interroll and the Food Industry: Success, Nothing Less Beyond Precision Antoine Aveline Industrialization Engineer at Meralliance, France’s Nr. 1 in salmon delicacies “Alongside the aspects of compact design and efficient cleaning, we were faced with entirely new challenges such as 90-degree transfers and sequential handling. We had to make sure that we would be able to control each conveyor movement with high precision, and that’s where Interroll’s Synchronous Drum Motors come into their own.“ Outstanding Energy Savings Frank Lund Purchasing Manager at Danish Crown, one of Europe’s major...

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