CONVEYOR ROLLERS
CONVEYOR ROLLERS
Interroll provides a diverse range of conveyor rollers categorized into lightweight, medium-duty, and heavy-duty applications. Each series is tailored for specific environments and load capacities to ensure efficient material handling.
- Gravity Conveyor Roller Series 1100: Designed for gravity applications with a load capacity of 180 N and tube diameters from 16 to 40 mm.
- Slide Bearing Conveyor Roller Series 1500: Suitable for non-driven conveyors in moist areas, supporting up to 120 N.
- Universal Conveyor Roller Series 1700 Light: Versatile use with a load capacity of 150 N.
- Gravity Conveyor Roller Series 1100: Supports up to 350 N for gravity applications.
- Steel Conveyor Roller Series 1200: Designed for extreme temperatures, with a load capacity of 1200 N.
- Universal Conveyor Roller Series 1700: Offers universal application with a load capacity of 2000 N.
- Heavy-Duty Universal Conveyor Roller Series 1450: Suitable for gravity and deep freeze areas, supporting up to 5000 N.
- Universal Conveyor Roller Series 1700 Heavy: Designed for high loads up to 3000 N.
- Heavy-Duty Conveyor Roller Series 3950: Ideal for pallet conveyors with a load capacity of 5000 N.
Interroll's platforms are categorized based on bearing types and materials, affecting their application and operational capabilities. Each platform is tailored for specific environments, ensuring durability and efficiency.
Interroll is a leading global supplier of internal logistics solutions, emphasizing quality, flexibility, and speed. They produce over 13 million rollers annually, integrating solutions into Industry 4.0 systems to optimize energy demand and material handling.
- Platform 5000: Designed for omni-directional pushing or aligning of medium-heavy and heavy materials.
- Bearings and Materials: Utilizes slide bearings or special ball bearings made of polypropylene with steel balls.
- Precision Ball Bearings: Conform to DIN 625 standards, offering excellent load capacity and low-noise operation.
- Shaft Materials: Available in uncoated steel, zinc-plated steel, and stainless steel.
- Manufacturing Process: Shafts are milled to reduce deformations and remove sharp burrs.
- Types of Shafts: Includes spring-loaded, female threaded, and fixed shafts.
- Installation Instructions: Emphasizes precise hole dimensions and material pairing to minimize wear and noise.
- Tube Materials: Steel and stainless steel tubes conform to DIN standards with high resistance and bending stiffness.
1. Stainless Steel: Suitable for aggressive environments but not seawater.
2. Aluminum: Lighter than steel, corrosion-resistant.
3. PVC: Noise-dampening, impact-resistant, lightweight, and corrosion-resistant.
1. Zinc-Plating: Provides temporary corrosion protection.
2. Carbonitriding: Offers wear-resistant protection.
3. Anodizing: Provides corrosion protection for aluminum tubes.
1. Tube Diameter and Wall Thickness: Various diameters and thicknesses are available.
2. Grooves: Used to guide round belts.
3. Concentric Precision: Deviations depend on tube length and material.
1. Temperature Considerations: Avoid extreme temperature changes.
2. Material Reactions: Zinc-plated and carbonitrided surfaces react with acidic and alkaline substances.
3. Roller Lengths: Manufactured in various lengths with specific limitations.
1. Material/Finishing Resistance: Carbonitrided surfaces are 120 times more resistant than zinc-plated surfaces.
2. Concentric Deviation: Diagrams illustrate average deviations for steel and polymer tubes based on length.
This document provides detailed technical specifications and guidelines for various types of sleeves and lagging used in conveyor systems, specifically focusing on PVC and PU sleeves, lagging, flanges, antistatic elements, and noise reduction features.
- **Material and Properties**: Made from PVC, available in stone gray or black, silicone-free, RoHS and REACH compliant.
- **Design and Application**: Not glued but fitted using compressed air.
- **Material and Properties**: Made from polyurethane, jet black, softener-free, FDA and RoHS compliant.
- **Design and Application**: Similar fitting process as PVC sleeves.
- **Material and Properties**: Made from nitrile rubber, available in black, white, or blue.
- **Design and Application**: Applied through hot vulcanization.
- **Purpose**: Guide materials and prevent lateral wandering.
- **Material**: Zinc-plated or uncoated steel.
- **Function**: Provides a permanent electrical connection to prevent static charge.
- **Benefits**: High noise reduction, particularly effective with steel containers.
- **Application Area**: Suitable for internal conveyor systems.
- **Technical Data**: Max load capacity of 350 N, max conveyor speed of 0.3 m/s.
This document provides detailed specifications and technical data for various series of conveyor rollers manufactured by Interroll.
This series is designed for non-driven conveying systems.
Designed for driven unit handling, this series is suitable for a wide temperature range.
This series is suitable for both driven and non-driven systems.
These rollers are used in non-driven container conveyor systems.
The document includes detailed tables of load capacities for each series.
Interroll's conveyor rollers are designed to meet diverse industrial needs.
- Materials: The rollers are made from PVC and steel.
- Load Capacities: The load capacity varies based on the tube material and shaft design.
- Application: Suitable for internal transport of small materials.
- Technical Data: Maximum load capacity is 150 N.
- Application: Used in driven and non-driven conveying systems.
- Technical Data: Maximum load capacity is 2000 N.
- Universal conveyor roller suitable for various applications.
- Tapered universal conveyor roller designed for curve sections.
- Designed for handling medium-heavy to heavy materials.
- Fixed drive conveyor roller for handling small dimensions.
- Includes details on dimensions, ordering lengths, and installation guidelines.
- Max Load Capacity: 150 N for Series 3500 Light; 2000 N for Series 3500.
- Available with PVC sleeves, anti-static versions, and various shaft designs.
- Series 3500 Light: Maximum static load of 150 N.
- Suitable for driven unit handling conveying.
- Modular construction allows for interchangeable drive heads.
This document provides technical specifications and application details for various series of conveyor rollers manufactured by Interroll.
The Series 3500 includes fixed drive conveyor rollers with welded steel sprocket heads.
This series is designed for driven unit handling in the packaging industry.
These rollers are used for handling conveying in curve sections.
Designed for transporting heavy materials like pallets and steel containers.
The document includes detailed technical data for each series.
Interroll's Series 3500 rollers are versatile and robust solutions for various industrial conveying needs.
- Load Capacities: Suitable for temperatures between +5 to +40 °C.
- Application: Designed for heavy materials like pallets and steel containers.
- Application: Suitable for lightweight materials and buffer sections.
- Specifications: Includes heavy-duty conveyor rollers.
- Application: Suitable for gravity conveyors and sorters.
- Application: Universally applicable as side guide rollers.
- Application: Suitable for deep freeze areas.
- Application: Suitable for conveyor sections where continuous rollers cannot be used.
- Application: Suitable for crossings and switches.
- Utilizes precision ball bearings for good running properties.
- Max load capacity: 250 N.
- Suitable for crossings and switches.
- Designed for medium-heavy and heavy materials.
- Suitable for medium-heavy materials with sensitive surfaces.
- Universally applicable for light materials in gravity conveyors.
- Suitable for light to medium-heavy materials.
This document provides technical information on conveyor accessories, specifically focusing on wheel and roller tracks.
The document details various series of wheel tracks and roller tracks.
The tracks are suitable for various applications, including gravity conveyors and side guides.
The document emphasizes robust construction with riveted profiles.
Details on the PolyVee belt system are provided.
The planning section offers guidance on selecting conveyor components.
The document addresses static charging and noise levels.
This technical document serves as a comprehensive guide for selecting and implementing conveyor accessories.
To minimize noise in conveyor systems, it is recommended to use small roller pitches.
Humidity can affect conveyor systems through moist goods, environments, or applications.
In environments around -28°C, considerations include altered starting torque.
Interroll distinguishes between various drive types.
Drive elements include toothed belts, PolyVee belts, round belts, and chains.
The document outlines the calculation of the maximum drive length "L" for conveyor systems.
The document discusses various drive elements used in conveyor systems.
Friction rollers are used to reduce accumulation pressure in roller conveyors.
The document provides detailed application notes for friction rollers.
- Recommended thickness for certain components is 2 mm.
- Use only under dry conditions.
- Series 3800: Offers different drive heads with a friction-based conveyance mechanism.
- Roller curves can be built with cylindrical or tapered rollers.
- RollerDrive is recommended for powered roller curves.
- Different inside curve radii can be achieved with various roller series.
- Curve speed should match the speed of the straight conveyor line.
- Roller curves can operate in deep freeze areas.
The Magnetic Speed Controller MSC 50 is designed for gravity conveyors.
Installation involves ensuring the correct belt tension.
Materials used include uncoated and zinc-plated steel.
For infeed speeds over 1 m/s, three to four MSC 50 units should be installed.
Interroll is a leading provider of material handling solutions.
Catalog excerpts
CATALOG CONVEYOR ROLLERS
Open the catalog to page 1
PRODUCT LOCATOR Drive concepts Application area Products for lightweight conveying goods Suitable for use in deep freeze areas Gravity conveyor application Load capacity/diameter Flat belt Round belt Toothed belt PolyVee belt Ø Tube [mm] (based on weight range) Non-driven conveyor in moist area Fixed drive conveyors Tapered fixed drive conveyor roller Fixed drive curves Friction/double-friction conveyor roller Friction conveyor Gravity conveyor roller Gravity conveyor application Steel conveyor roller Cold or hot environment/ conveying goods Slide bearing conveyor roller Non-driven conveyor in...
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Product overview Products for lightweight materials Products for medium-duty materials General technical information Planning basics Suitable for deep freeze area Conveyor accessories Accessories Products for heavy materials Suitable for quiet applications Suitable for moist areas Partially suitable for deep freeze area Partially suitable for quiet applications Partially suitable for moist areas
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PRODUCT OVERVIEW Conveyor Rollers Gravity conveyor roller Series 1100 | page 30 Steel conveyor roller Series 1200 | page 36 Heavy-duty universal conveyor roller Series 1450 | page 42 Slide bearing conveyor roller Series 1500/1520 | page 48 Universal conveyor roller Series 1700 light | page 54 Universal conveyor roller Series 1700 | page 58 Tapered universal conveyor roller Series 1700KXO | page 66 Universal conveyor roller Series 1700 heavy | page 72 Fixed drive conveyor roller Series 3500 light | page 76 Fixed drive conveyor roller Series 3500 | page 80 Fixed drive curve roller Series 3500KXO...
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PRODUCT OVERVIEW Double friction conveyor roller Series 3870 | page 130 Double friction conveyor roller Series 3880 | page 136 Heavy-duty conveyor roller Series 3950 | page 140 Magnetic Speed Controller Series MSC 50 | page 146 Polymer conveyor wheel Series 2130 | page 150 Polymer conveyor wheel Series 2160 | page 152 Steel conveyor wheel Series 2200 | page 154 Polymer conveyor wheel Series 2370 | page 156 Omniwheel Series 2500 | page 158 Pressure roller Series 2600 | page 160 Omnimat module Series 2800 | page 164 Steel ball transfer unit Series 5000 | page 166 Polymer ball transfer unit Series...
Open the catalog to page 5
The Interroll Group is a globally leading supplier of high-quality key products and services for internal logistics. The company, which is listed on the stock exchange and has its headquarters in Switzerland, employs some 2300 people (in 2020) in 34 companies (in 2020) around the globe. The solutions for our customers' daily logistical challenges are based on Interroll key products that are built on a worldwide common platform. Conveyor Rollers Interroll is the worldwide leading provider of conveyor rollers that can be found in a multitude of applications in internal logistics. For the roller...
Open the catalog to page 6
Global Competence Centers Sales, Production & Service Regional Competence Centers Conveyors & Sorters Pallet & Carton Flow The Modular Conveyor Platform (MCP) from Interroll offers highest flexibility: a broad spectrum of modules, consisting of roller conveyors, belt conveyors as well as key products such as transfer, high-performance diverts or spiral lifts, covers all requirements of the material handling. The Interroll Crossbelt Sorters were developed with an eye on precision for fast and precise sorting of goods of all types from 50 g to 35 kg. More than 400 Interroll sorters are used every...
Open the catalog to page 7
GENERAL TECHNICAL INFORMATION PLATFORMS Platforms Interroll Conveyor Roller Series are arranged into five so-called platforms. Each platform is characterized by a certain type of bearing and certain materials – the two key factors for the operation and application possibilities of the products. The following applies within a platform: · The bearings and materials for the bearing housing and seal are identical · The size of the bearings may differ · The versions are produced by the combination of shaft/tube dimensions and drive heads as well as the materials Platform 1100 provides for cost-effective...
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The pressed steel bearing seats and internal rings of the ball bearing are hardened and galvanized zinc-plated. The shape of the ball bearing is designed specifically for conveyor rollers and tolerates greater deflection of the bearing than comparable precision ball bearings. The standard version bearings are precision ball bearings 6205 2RZ or 6204 2RZ. Depending on the series, the drive elements, such as sprockets or toothed belt drive heads, are made of fiberglass-reinforced polyamide and polyoxymethylene or steel. The bearing housing on the non-driven side and the seals are made of polyamide....
Open the catalog to page 9
GENERAL TECHNICAL INFORMATION PLATFORMS Bearings and materials The bearings are designed as slide bearings and are made of polymer (polyoxymethylene with the addition of polytetrafluorethylene (PTFE)) with a stainless steel shaft pin. The materials and surfaces of the bearing pair are aligned to each other so that the bearings can run dry without lubrication. The tubes are made of polymer or stainless steel. All of the materials are completely corrosion-proof. Associated roller series RollerDrive universal use particularly quiet conveyance at high speeds lightweight and medium-heavy materials...
Open the catalog to page 10
Bearings Interroll utilizes different bearings, such as slide bearings or special ball bearings made of polypropylene with steel balls. However, the following section describes only the precision ball bearings used by Interroll. Further information on the bearing assemblies (ball bearings with bearing housings and seals) is provided in the Platforms chapter (Platforms) and under Material Specification (Material specification). All precision ball bearings used are designed as 2RZ, except for type 689. The steel sealing discs form a narrow sealing gap, but are non-contacting. They ensure an optimal...
Open the catalog to page 11
GENERAL TECHNICAL INFORMATION SHAFTS Shafts Shaft material Interroll offers shafts made of three different materials or finishings: · Uncoated steel · Zinc-plated steel · Stainless steel All shafts are manufactured from cold-drawn steel. Interroll recommends to match the shaft material to the material of the side profile. · With driven rollers, play between the shaft and the mounting hole (inevitably due to oblique installation) will create noise, particularly when starting and stopping the turning motion (especially at hex shafts). · Depending on the selection of material pairing (shaft/side...
Open the catalog to page 12All Interroll catalogs and technical brochures
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CONVEYOR MODULES131 Pages
DRUM MOTORS198 Pages
RM60082 Pages
ROLLERS SERIES 12003 Pages
ROLLERS SERIES 11003 Pages
Interroll Drum Motor 113C2 Pages
SERIES EC50007 Pages
HP54243 Pages
Interroll Spiral Lift1 Page
RollerDrive EC3108 Pages
CART PUSHBACK8 Pages
CARTON FLOW28 Pages
PALLET FLOW10 Pages
NEW CONVEYOR ROLLERS CATALOG142 Pages
BM 83501 Page
CONTROLS POWERCONTROL2 Pages
efficient conveyor systems8 Pages
Industry Fact Sheet8 Pages
Intelligent Solutions20 Pages
Drum Motors in Food Processing20 Pages
rollers & rollerdrive17 Pages
Drum Motors Overview7 Pages
RollerDrive & Controls20 Pages
D R U M M O T O R S138 Pages
Conveyor Rollers117 Pages
Interroll Drum Motors164 Pages
Supermarket Solutions50 Pages
4/08 Poly-Vee2 Pages
Idlers and Pulleys26 Pages
Archived catalogs
Synchronous Drum Motor28 Pages
Conveyor Lines Catalogue81 Pages
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