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CONTROLS ZONECONTROL

CONTROLS ZONECONTROL

CONTROLS ZONECONTROL

Product catalog summary
Application Area
ZoneControl is designed for zero-pressure accumulation (ZPA) conveying systems with medium to high numbers of conveyor zones. It is suitable for applications with or without a PLC, but not for those requiring fieldbus.
Product Description
The ZoneControl is a single-zone control unit for the RollerDrive EC5000 and a zone sensor. It allows for the creation of stand-alone ZPA conveyors without the need for higher-level control systems like PLCs. Communication with upstream and downstream conveyors is facilitated through digital inputs and outputs. The system's logic is embedded within the ZoneControl, eliminating the need for PLC programming. Speed and direction can be adjusted using DIP switches, and the system can be configured easily, making replacements straightforward.
Functions
  • Zero-pressure accumulation logic with initialization
  • Peer-to-peer communication with adjacent zones
  • Speed adjustment in 8 increments via DIP switches or analog signal
  • Direction setting via DIP switches or external digital signal
  • Connection for zone and start sensors
  • Switching logic determination (NPN or PNP)
  • Capability to switch a second RollerDrive into the zone
  • Additional functions include running the conveyor empty, error signaling, and external start/stop signals
  • Voltage limitation via brake chopper
Technical Data
  • Rated voltage: 24 V DC
  • Voltage range: 19 to 26 V DC
  • Current consumption: Approx. 0.5 A plus RollerDrive EC5000 current
  • Fuse: Present, non-replaceable
  • Protection rate: IP20
  • Operating temperature: 0 to 40°C
  • Transport/storage temperature: -40 to 80°C
  • Max installation height: 1000 m above sea level
  • Cable cross-sections: Power supply (1.5 mm²), I/O (0.08 to 0.5 mm²)
Dimensions
Dimensions are provided for installation and integration purposes.
Accessories
Ordering Information
  • Article number: S-1004023
  • Includes plugs for voltage supply, inputs/outputs, start and zone sensors, and a polymer tool for cabling
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Catalog excerpts

CONTROLS ZONECONTROL-1

CONTROLS ZONECONTROL For EC5000 24 V 20 W, 35 W, with analog interface Application area Zero-pressure accumulation (ZPA) conveying for systems with medium to high number of conveyor zones. Applications with or without PLC, but without fieldbus. Product description The ZoneControl is a single-zone control for a RollerDrive EC5000 and a zone sensor. The ZoneControl can be used to create stand-alone, zero-pressure accumulation conveyors which require no higher-level control (PLC). Additional functions and communication to upstream and downstream conveyors can be implemented via digital inputs and outputs (I/Os). The advantage is that the ZPA logic is contained in the ZoneControl and does not have to be programmed within a PLC. DIP switches can be used to set the RollerDrive speed and direction of rotation as well as the logic (single or train release). For all ZoneControl connected with each other, the speed can also be changed with an analog signal and a cumulative error signal can be read out. The wiring of the voltage supply is done via switching wire and communication using commercial CAT5 patch cables (Ethernet cable). The ZoneControl is only partially suited when a tracking of conveying goods or the control of the RollerDrive with start and brake ramps is being planned or a large number of additional functions is to be used. The ZoneControl shows its strength in the fact that it does not have to be addressed, which makes an exchange in case of a failure extremely easy, and it can easily be configured with DIP switches.

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CONTROLS ZONECONTROL-2

CONTROLS ZONECONTROL For EC5000 24 V 20 W, 35 W, with analog interface Logic for zero-pressure accumulation conveying incl. initialization Communication with upstream and downstream zones via peer-to-peer connection Speed setting in 8 increments via DIP switches or analog signal Direction of rotation setting via DIP switches or external digital signal Connection of a zone sensor Connection of a start sensor for the start of the conveyor line Determination of NPN or PNP switching logic Switching a second RollerDrive into the zone Additional functions: Running the conveyor empty, error signaling...

 Open the catalog to page 2
CONTROLS ZONECONTROL-3

CONTROLS ZONECONTROL For EC5000 24 V 20 W, 35 W, with analog interface BI Accessories · RollerDrive EC5000 extension cable, page 89 · Switching power supply HP5424, page 78 Ordering information · Article number: S-1004023 · Scope of supply: Plug for voltage supply, plug for inputs and outputs, one plug each for start and zone sensor, polymer tool for cabling

 Open the catalog to page 3

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