CARTON FLOW

CARTON FLOW
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CARTON FLOW

Product catalog summary
Introduction
The document introduces the Interroll Carton Wheel Flow CF 1212, a roller track solution designed for efficient order picking and carton flow storage. It highlights Interroll's role as a global provider of material handling solutions across various industries such as airports, food and beverage, and healthcare.
Principles and Features
The Carton Wheel Flow CF 1212 is characterized by its unique wheel track, which offers exceptional ease of flow and robustness. The track features variable pitch capability, ensuring it remains closed under load. The system is boltless, reducing installation time by up to 30%, and is compatible with all leading shelving systems.
Kaizen Philosophy
The document aligns the Carton Wheel Flow with the Kaizen philosophy, emphasizing lean production and efficient order picking. It supports the First-In-First-Out (FIFO) storage system, enhancing space-saving and operational efficiency.
Technical Specifications
The wheel track features variable wheel pitch, load-dependent profile closing, and operates within a temperature range of -28°C to 40°C. It supports a load per wheel of 10 kg and offers options like brake clips and back stops for enhanced functionality.
Installation and Assembly
The Interroll beds are designed for quick installation without screws, reducing error ratios and installation times. The system includes components like intermediate beams and universal connectors for secure assembly.
Applications and Benefits
The Carton Wheel Flow system is suitable for various applications, offering benefits such as increased picking performance, reduced walking distances, and significant space savings. It promises a return on investment within two years and operates with zero energy consumption.
Conclusion
The document concludes by emphasizing the innovative and efficient nature of the Carton Wheel Flow CF 1212, positioning it as a valuable tool for modern intralogistics and distribution systems.
Installation Procedures
1. Installation of side profiles.
2. Installation of loading/unloading beams.
3. Installation of intermediate beams.
4. Installation of wheel tracks and options.
System Overview
The document discusses a customized solution for stocking logistics systems, container types, and picking processes. It emphasizes the advantages of the FIFO principle, such as shorter picking times, space-saving, and error-free picking.
Carton Wheel Flow System
This system is ideal for picking complete boxes and cartons, offering ergonomic setups for individual product picking. It combines with picking lanes for fast-moving products and integrates with systems like Pick to Light for increased efficiency.
Performance and Efficiency
The Carton Wheel Flow system significantly reduces logistics costs and improves picking performance. It is superior to traditional manual systems, with Pareto analysis used to determine product access frequency.
Space and Time Savings
The system reduces walking time and space requirements, offering energy savings and reducing picking mistakes. It optimizes stock control and increases picking performance per person.
Case Studies
Examples from various industries (media, cosmetics, foodstuffs, fashion, heating and gas, automotive, and food distribution) illustrate the system's benefits, such as increased picking performance, space savings, and optimized logistics.
Technical Information
Interroll provides global material handling solutions, with technical characteristics subject to change. Contact information for Interroll's Centre of Excellence for Dynamic Storage is provided.
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Catalog excerpts

CARTON FLOW-2

INTERROLL CORPORATE ART At first glance, industrial products and works of art would appear to have little, if anything, in common. However, when one considers that creativity, optimisation, finetuning and the pursuit of perfection are qualities associated with both disciplines and that each project is driven initially by an idea, a moment of inspiration, a seed that requires nurturing, then one will recognise that artist and entrepreneur often share the same traits. In combination, inspired, provocative art and innovative, state-of-theart products provide a company with those distinctive contours,...

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CARTON FLOW-3

Principles of Interroll Carton Wheel Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Carton Wheel Flow and the Kaizen philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Interroll wheel track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Interroll wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 The Interroll bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 The...

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CARTON FLOW-4

W E A R E E X P E R TS I N P R OV I D I N G P OW E R F R E E SOLUTIONS . F O R TOT E S , BOX ES , C A R TO N S A N D T R AYS . We are definitely not the first people in history to use the advantages of sloping beds to move items around. You need only cite the building of the Pyramids or the Roman aqueducts in this respect. Something as simple as a soap box can also clearly illustrate the “energy less” principle of gravity that is all around us. Using gravity in logistics and distribution requires experience, engineering and expertise, which we have gained over the years with our pallet flow storage....

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CARTON FLOW-5

The main features of Interroll Carton Wheel Flow CF 1212 Unique wheel track • Exceptional ease of flow and extraordinary robustness, and unique thanks to variable pitch capability between wheels within each track. • When loaded the track profile closes on the wheel axles. This design function ensures the track never opens under load. Unique beds • Boltless: the installation of the beds does not require screws and, therefore, reduces installation time by up to 30 %. • Strong loading beam: provides a rigid solution even for particularly wide shelves. • Different models of intermediate beams: the...

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CARTON FLOW-6

Lean Production and Kaizen are only fully effective when appropriate structures are created for order picking and despatch at the end of an optimised workflow, such as this. “Live storage” is the key word here for modern, reliable and cost-effective distribution systems with the easy and resourceful, yet above all space-saving concept of so-called “First-In-First-Out” storage systems. Here there is both a separate loading and unloading side. The lanes are arranged according to product type, the containers run safely on sloping beds and move in an “energyless” manner to the picking area, where...

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CARTON FLOW-7

FLOW.COMPLEMENTING EACH OTHER. Two of the five “free delivered” As everyone knows, the Kaizen philosophy comprises of five founding elements: Tidiness, orderliness, cleanliness, standardised clean up and discipline. This results in faster working cycles, reduced stock holding, minimising error ratios, optimum ergonomics and eliminated waiting times. Two of these five criteria are, as it were, “free delivered” with Carton Wheel Flow. Tidiness (Seiri) All of the products are allocated to specific dynamic lanes, according to their type, and can be quickly i dentified. By separating A articles as...

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CARTON FLOW-8

The heavier, the better. Although, as always, there are limits here too. In any case, our profiles do grow with their work. This means that, with increasing loads, the side plates on the profile move inwards towards the wheel axle to create a rigid shape, without this affecting the smooth and quiet operation of the conveyor wheels in the slightest. This is also the unique possibility worldwide of varying the gap between the wheels as required, so that the loads can be better distributed at critical points and the solution can be sold at the right price. On the one hand this is possible thanks...

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CARTON FLOW-9

OWS ITS PROFILE. ESSIVE WITH HEAVY LOADS. LOAD PER WHEEL TRACK Distance between supports (m)

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CARTON FLOW-10

Black Blue Yellow Optional Interplay on wheels Our wheels have got what it takes. Their precision injection-moulding ensures precise tracking of the goods and the high density polyethylene copes with nearly everything that may come your way in terms of storage and transportation. The extremely stable steel axle remains firmly connected to the profile and effortlessly supports the wheels under moving loads. Interplay of colours The effect of colour is a very complex matter. Of course, there are more emotions than there are colours and conversely, we link each colour to a different emotion, association...

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CARTON FLOW-11

Technical properties of the Interroll wheel track • Load per wheel: 10 kg • Highly durable, impact-resistant 3 mm steel axles throughout • Secure casing for the axle in the profile’s exterior flanks • Robust high-density polyethlene (HDPE) • Reliable, flow of goods without deviation • Four standard colours Options • Two optional colours • Brake clip: reduces the speed of heavy containers or delicate items at the picking location. • Back stop: For use with automated storage and retrieval systems (Mini-load system). This reliably prevents goods from falling out at the loading area, in case the...

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CARTON FLOW-12

Side member Designed for fixing without screws to the loading and unloading beams Intermediate beam Installed without screws, different models to match different weights as best as possible Unloading beam The reinforced profile allows for particularly wide beds SNAP I N I NSTEAD OF GET T WE LET TH E OTH E RS WOR K Fastner’s are a tricky business. Especially when the parts to be joined are crooked. So before you get all snappy, use this snap-in system instead. Convenient, accurate, safe and above all quick. The assembly of our Interroll beds without screws is 30 % quicker to install as a matter...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.