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Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications

Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications

Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications

Product catalog summary
Overview: This document provides a detailed overview of Insulation Displacement Components (IDC) designed for motor and transformer winding applications. It highlights the features, benefits, and performance specifications of these components, as well as the global capabilities of Interplex Industries, Inc.
Features and Benefits:
  • Integrated insulation stripper designed to remove heavy coated varnish.
  • Full surface contact with bare/stripped wire ensures efficient connectivity.
  • Resilient high normal force interconnect using highly conductive materials.
  • Accommodates a large wire gauge range from 0.50 mm (23 AWG) to 1.20 mm (17 AWG).
  • Flexible tooling options for application interface, including press-fit connectors.
Performance Specifications:
  • Operational temperature range from -40°C to +150°C.
  • Contact resistance maximum of 2mΩ at Vmax = 20mV.
  • Durability tested under conditions such as thermal shock and vibration under temperature.
  • Mechanical retention minimum of 30N.
Applications: The IDC technology supports applications in industrial motors, generators, transformers, hybrid drive trains, and other magnet wire and winding applications. It is suitable for sectors such as white goods/industrial, military/aerospace, and automotive/hybrid.
Global Capabilities: Interplex operates over 25 locations in 11 countries, offering complete solutions from concept to scalable high-volume production. The company provides precision stamping, complex molding, precision plating, and other advanced manufacturing technologies.
Engineering and Development: Interplex offers application expertise, design assistance, FEA evaluation, design validation, and product development. They focus on packaging integration, production tool design, and quick-turn prototypes.
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Catalog excerpts

Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications-1

Patent Pending Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications Integrated Insulation Stripper Designed to Remove Heavy Coated Varnish Full Surface Contact with Bare/Stripped Wire Resilient High Normal Force Interconnect Highly Conductive Materials Large Wire Gauge Range Flexible Tooling Transportation & Energy Global Solutions for Complex Parts and Assemblies Interplex Industries, Inc. I 14-34 110 Street, Suite 301 I College Point, NY 11356

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Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications-2

Features and Benefits Flexible Tooling for Application Interface (Press-Fit Shown) Interplex Demonstration and Test Module Continuously Reeled to Support Automation Full Surface Contact with Bare Wire • Spring Based Copper Alloy- 40% IACS • Resilient High Normal Integrated Heavy Duty Insulation Stripper Force Spring Beams • 2 Sizes Covers Wide Ø Range of Wires Possible Tooling Options Sockets Connector Your Part Here

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Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications-3

Basic IDC Dimensions Wire Ø Range: 0.50 - 0.85 mm (23-20AWG) Wire (Size) Gauge IDC terminal Thickness *Material Conductivity Pocket Drawing Application Drawing *Higher conductivity alloys are available Performance Specifications Operational Temperature Contact resistance (Max) Damp Heat-Cold Thermal Shock Vibration under Temperature Mechanical Retention (Min) Most test specifications per IEC 60352-3 unless otherwise specified.

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Insulation Displacement Components (IDC) for Motor & Transformer Winding Applications-4

Engineering & Development Application Expertise and Design Assistance FEA Evaluation Design Validation & Product Development Design for Global Manufacturing Packaging Integration Production Tool Design and Build Quick Turn Prototypes Interplex, a vertically integrated, global manufacturer of small precision parts and assemblies, operates from over 25 worldwide locations in 11 Countries and offers complete solutions from concept through development and into scalable high-volume production for almost any electronic packaging application. Interplex's network of engineers develop solutions that fit...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.