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Cable protection systems

Cable protection systems
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Cable protection systems

Product catalog summary
Company Overview
INTERFLEX S.L., established in 1967, is a leading company in cable protection and management systems in Spain. Initially focused on metal conduits, it expanded to include polyamide systems, becoming a leader in flexible conduit systems. The company is family-owned, emphasizing innovation and customer satisfaction, with investments in manufacturing and logistics for global service enhancement.
Product Range and Systems
INTERFLEX offers a variety of cable protection systems, including the NYLOFIX range, known for its lightweight yet robust polyamide construction. These systems meet stringent safety regulations, being halogen-free and offering high fire protection. Metal conduits are also available for high mechanical stress applications.
Environmental and Safety Standards
INTERFLEX products are environmentally friendly, complying with the RoHS directive and being fully recyclable. They protect cables from environmental threats like dust, water, UV rays, and rodents, ensuring safety and longevity.
Market Applications
INTERFLEX systems are used globally across sectors such as machinery, automation, rail, renewable energy, construction, and automotive industries. The conduits and fittings are designed for diverse industry requirements, from light to heavy-duty applications.
Technical Specifications
The document includes detailed technical data, such as ingress protection ratings (IP66 to IP69), resistance to chemical agents, and torque specifications for fittings. It also provides information on standards and homologations, ensuring compliance with international safety and quality standards.
Cable Protection Systems
  • Mechanical Resistance: The conduit range covers all necessary mechanical resistance requirements.
  • Chemical Protection: Offers compounds resistant to oils and greases used in machinery.
  • IP Protection: Ensures cables are protected from fluids, swarfs, and dust.
  • Specific Requirements: Includes UL recognition and smooth surface conduits for easy cleaning.
Automation
  • Flexibility: High flexibility, flexion, and abrasion resistance are crucial.
  • Tensile Strength: High tensile strength of connectors is necessary.
  • Material: Polyamide systems are commonly used.
Rail Industry
  • External Parts: High UV resistance and protection against stone impacts and water ingress are essential.
  • Internal Parts: Requires slow fire propagation, low smoke emission, and absence of halogens.
  • Homologations: Includes SNCF, DB, London Underground, and TABOR standards.
Renewable Energy Installations
  • UV Resistance: Essential for outdoor installations.
  • Corrosion Resistance: NYLOFIX conduits are resistant to saline environments.
  • Dust and Water Protection: High IP ratings are provided.
Construction
  • Delivery: Fast delivery service due to tight lead-times.
  • Legal Requirements: Halogen-free and low fire hazard characteristics are necessary.
Ship Industry
  • Weather Conditions: Systems must operate under extreme weather conditions.
  • Corrosion Resistance: Plastic systems reduce risk, with stainless steel options available.
Standards and Certifications
  • Quality Standard: Conforms to ISO 9001:2008.
  • Industry Standards: Products tested to UL 1696, C22.2 No. 227.3, NF F16:101, DIN 5510, LU 1-085 A2, PN-K-02511:2000, and DIN 40050-9 standards.
Standards and Compliance
The document outlines that the NYLOFIX system is halogen-free and complies with the RoHS European Directive 2011/65/EU, ensuring the absence of hazardous substances like lead, cadmium, and mercury. It also adheres to several standards, including UL 746C, UL 1696, C22.2 No. 227.3, NF F16:101, DIN 5510, LU 1-085 A2, PN-K-02511:2000, and DIN 40050-9.
Quality Assurance
INTERFLEX S.L. is ISO 9001:2008 certified, ensuring annual verification of internal operations. The company conducts rigorous testing to meet industry safety standards and has its own laboratory for product development and quality management. For specific industry requirements, independent testing and certifications are sought.
Material Specifications
The document provides a detailed table of materials used, including PA6, PA12, PP, galvanized steel, and stainless steel, with their respective UL94 ratings. It also includes information on covering materials, compression and impact resistance, flexibility, operating temperatures, short-term temperature peaks, IP ratings, corrosion and UV resistance, and compliance with IEC 61386-1/23.
Application Guide
The guide categorizes applications by industry, such as machinery, automation, railway, energy, construction, and shipyard, detailing static and dynamic uses, heavy-duty applications, and external use considerations.
NYLOFIX System Features
The NYLOFIX system is highlighted for its high traction resistance, versatile IP66 to IP68/IP69K protection with a single connector, and easy assembly and removal through the "easy-click" system. These features enhance safety, reduce stock requirements, and simplify installation.
Contact Information
For further details on NYLOFIX characteristics, the document encourages contacting INTERFLEX's Technical Assistance.
Overview: The document provides detailed specifications and applications for various types of flexible corrugated conduits used for cable insulation, mechanical protection, and environmental preservation in electrical installations. These conduits are made from specially modified polyamide and are designed to meet specific standards and requirements.
Specifications: The conduits are available in different wall thicknesses (light, medium, standard, and reinforced) and are made from polyamide (PA6 or PA12). They feature a patented profile for housing ORJ o-ring seals, providing superior IP protection. The conduits are free from halogens, phosphorus, and cadmium, and are self-extinguishing according to UL94 standards. They are UV resistant and available in dark grey and black colors.
Temperature Range: The conduits can withstand temperatures from -40ºC to +105ºC, with short-term resistance up to 150ºC. Some variants are suitable for even lower temperatures down to -50ºC.
Applications: The conduits are used in various sectors including machinery, industrial equipment, telecommunications, railway, and construction. They are suitable for both static and dynamic applications, with some variants specifically designed for extreme weather conditions and high UV exposure.
Standards: The conduits comply with IEC 61386, UL 1696, and C22.2 No. 227.3 standards. Some variants also meet the NF F16-101 standard for fire and smoke resistance.
Product Variants: The document lists several product variants with specific dimensions, bending radii, and packing lengths. These include ECT, AGT, STT, PST, VOT, HRT, and RBT series, each tailored for different applications and environmental conditions.
Specifications:
1. The document describes flexible corrugated conduits made of specially modified polyamide (PA12) and polypropylene (PP) for insulation, mechanical protection, and environmental preservation of cables in dynamic applications and acid environments.
2. The conduits are UV resistant, self-extinguishing (V2 according to UL94), and free of halogen, phosphorus, and cadmium.
3. Temperature ranges are -50ºC to +90ºC (140ºC short term) for PA12 and -20ºC to +95ºC (120ºC short term) for PP.
4. Available in black color with various nominal diameters and bending radii.
Procedures:
1. The document outlines the use of a cutting tool for precise 90º cuts of the conduits, made of metal with a cutting range of 0-52 mm.
2. The "Easy-click" system allows for quick assembly and removal of conduits without tools, providing protection up to IP68/IP69.
Standards and Norms:
1. The connectors comply with EN 60204 (Safety of Machinery) and are available with metric, PG, and NPT threads.
2. They offer high tensile strength, shock resistance, and tightness, with IP66 protection, extendable to IP68/IP69 with ORJ and PLJ sealings.
Recommendations:
1. The document recommends using connectors with higher mechanical resistance for extreme conditions, particularly in the traction industry.
2. The connectors are made of modified polyamide (PA6) with nickel-plated brass threads for enhanced durability.
Key Data from Tables:
1. The tables provide detailed specifications for various conduit and connector models, including dimensions, bending radii, and packing information.
2. The connectors are available in dark grey and black, with specific references for each size and type.
Overview: The document provides detailed specifications and descriptions of various types of connectors used in machinery, particularly focusing on safety and durability standards. These connectors are designed to comply with EN 60204 (Safety of Machinery) and are notable for their high tensile strength, tightness, and ease of assembly.
Specifications:
  • Material: Specially modified polyamide (PA6), free of halogen, phosphorus, and cadmium.
  • Properties: Self-extinguishing, shock-resistant, with a temperature range of -40ºC to +105ºC (150ºC short term).
  • Protection: IP66, with IP68/IP69 available using ORJ and PLJ sealings.
  • Colors: Available in dark grey and black.
Types of Connectors:
  • 45º Elbow Metric Thread Connector: Designed for quick assembly and removal without tools, available in various sizes with metric threads.
  • 45º Elbow PG Thread Connector: Similar to the metric version but uses PG threads, suitable for flexible corrugated conduits.
  • 45º Elbow NPT Thread Connector: Uses NPT threads according to ANSI B2.1, suitable for extreme conditions.
  • Male Metric Metal Thread Connector: Offers higher mechanical resistance, recommended for severe conditions, with a nickel-plated brass thread.
  • Straight Female Thread Connector: Available for both metric and PG threads, designed to combine with other threaded elements.
  • Straight Female Metric Metal Thread Connector: Used in heavy machinery and traction industry, with a nickel-plated brass thread.
  • Strain-Relief Metric Thread Connector: Incorporates a nickel-plated brass cable gland, used in heavy industry and ship construction for increased cable retention.
Applications: These connectors are used in various industrial applications, including control panels, terminal boxes on electric motors, and in the traction industry. They are designed to ensure safety and reliability in machinery operations.
Key Features:
  • Easy-click mechanism for tool-free assembly and removal.
  • High tensile strength and tightness.
  • Compliance with international safety standards.
Overview: This document provides detailed specifications and applications for various types of connectors and fittings used in heavy industry, railways, and ship construction. These components are designed for enhanced cable retention and separation of humid and dry compartments.
Specifications:
  • Materials: Specially modified polyamide (PA6), nickel-plated brass threads, TPE-V sealing rings, and NBR O-rings.
  • Properties: Halogen, phosphorus, and cadmium-free, self-extinguishing, shock-resistant, with a temperature range of -40ºC to +105ºC (up to 135ºC short term).
  • Protection: IP66 standard, with IP68/IP69 achievable using specific seals.
  • Colors: Available in dark grey and black.
Product Types:
  • Strain-relief Connectors: Available with metric and PG threads, suitable for separating humid and dry compartments.
  • Elbow Flange Connectors: Designed for 90° cable entries, notable for high tensile strength and tightness.
  • T and Y Distributor Connectors: Used for joining conduits while avoiding small bending radii, compliant with EN 60204 standards.
  • TITAN Connectors: For connecting large conduits to walls or floors, available in straight and 90° elbow configurations.
  • Support with Lid: For securing corrugated conduits, especially in demanding conditions like ceilings.
Key Features:
  • Easy-click system for tool-free assembly and removal.
  • High impact resistance and tensile strength.
  • Compliance with safety standards such as EN 60204.
Applications: These components are ideal for use in environments requiring robust cable management solutions, such as heavy machinery, railways, and shipbuilding.
Overview: The document provides technical specifications and descriptions for various types of supports, rails, and conduits used in electrical installations. It includes details on materials, dimensions, and applications, focusing on products made from polyamide, steel, and other materials designed for durability and safety in demanding environments.
Specifications:
  • SWL and SDN Supports: Made of modified polyamide (PA6), these supports are halogen-free, self-extinguishing, and shock-resistant. They are available in dark grey and black, with temperature resistance from -40°C to +105°C (short-term up to 150°C).
  • Heavy Duty Supports (STF): Designed for industrial applications, these supports feature a steel base and polypropylene clamps, with stackable and double conduit versions available upon request.
  • O-Rings (ORJ, BTJ, TTJ): Made from NBR 70 elastomer, these O-rings provide protection up to IP68/IP69 and are suitable for various connectors, with a temperature range of -30°C to +100°C.
Procedures and Applications:
  • Installation Rails (RWLS, RWLG): Made of galvanized steel, these rails facilitate the installation of multiple supports in parallel, with numerous holes for easy fixation.
  • INTERFLEX Metal System: This system includes flexible metal conduits and fittings, offering high sealing and mechanical strength. It is suitable for environments with high temperatures, solar radiation, or corrosive conditions, and includes halogen-free options for fire safety.
Standards and Recommendations:
  • Products comply with IEC 61386 standards, ensuring high mechanical protection and insulation for electrical installations.
  • Metal fittings provide water tightness up to IP66 and maintain mass continuity through metal terminal contact.
Key Data from Tables:
  • Dimensions and packing details for each product type are provided, with specific measurements for internal and external diameters, bending radii, and packing units.
  • Conduit references include nominal diameters and bending radii, with options for stainless steel and PVC-covered versions.
Overview
This document provides technical specifications and applications for various types of connectors and conduits used in electrical installations, particularly focusing on safety, material composition, and environmental resistance.
Specifications
  • Connectors are made of nickel-plated brass or polyamide, ensuring durability and resistance to environmental factors.
  • Temperature ranges for these components vary, with some capable of withstanding up to +800°C.
  • Products are free from halogens, phosphorous, and cadmium, and are self-extinguishing, enhancing safety.
  • IP ratings vary by product, with some reaching up to IP66, indicating high resistance to dust and water.
Applications
  • These components are suitable for machinery and industrial equipment, providing mechanical protection and insulation for electrical installations.
  • Specific products are designed for outdoor use, offering UV resistance and suitability for environments requiring regular cleaning, such as the food industry.
  • Ground continuity is a key feature in certain connectors, ensuring safety in systems requiring earthing.
Product Variants
  • Different models are available, including straight female and male metric thread connectors, insulating terminals, and high-temperature terminals.
  • Conduits are available in various materials, including flexible PVC, with options for smooth or spiral designs.
  • Color options include silver, grey, and black, with specific RAL codes provided for precise color matching.
Standards and Compliance
  • Products comply with EN 60423 and EN 60204 standards, ensuring safety and compatibility in machinery applications.
  • IEC 61386 compliance is noted for certain conduit systems, indicating adherence to international standards for conduit systems.
Key Data from Tables
  • Tables provide detailed dimensions and packing information for each product variant, facilitating selection based on specific installation requirements.
  • Reference numbers are provided for easy identification and ordering of products.
Specifications:
1. Straight Metric Thread Swivel Connector: Designed for fixing smooth PVC conduits to cable entries in control panels and motor terminal boxes, compliant with EN 60423 and EN 60204 standards. Made of PVC, self-extinguishing, with a temperature range of -5°C to +60°C, and available in grey RAL 7035 or black RAL 9005. Offers protection up to IP67 depending on the conduit model.
2. Nickel-Plated Brass Connectors: Used for NOMOPLAST conduits, compliant with EN 60423 and EN 60204 standards. Free of halogen, phosphorous, and cadmium, with a temperature range of -20°C to +100°C, and protection up to IP66. Available in silver color.
Procedures:
1. Braided Expandable Sleeving: Used for bundling and protecting cables with minimal weight and maximum flexibility. Allows for side cable entry or exit without cutting. Adapts to various diameters and provides high abrasion resistance. Suitable for automotive, robotics, railway, and aeronautics sectors.
2. Installation Recommendations: For expandable sleeves, use fittings or ties for a good finish. For braided sleeves, fuse the ends to prevent fraying.
Standards and Norms:
1. Fire Safety: Expandable sleeves are self-extinguishing and compliant with UL94 standards. Some models meet Airbus ATS 1000.001 specifications for fire safety.
2. Flammability Testing: Polyester sleeves tested according to ISO 3795, NF 07-128, and other standards.
Recommendations:
1. Material Selection: Choose PVC for general applications and nickel-plated brass for higher temperature and durability requirements.
2. Color Coding: Use color options for easy identification and aesthetic integration into installations.
Key Data from Tables:
1. Connector Dimensions: Various sizes available, with specific thread sizes and packing units.
2. Sleeving Capacities: Different models offer varying minimum and maximum diameters, with specific packing units for each size.
Overview: The document provides technical specifications and details for various types of sealing washers, lock nuts, plugs, enlargers, and reducers used in electrical enclosures. These components are designed to ensure protection against dust and water ingress, support different thread types, and withstand various temperature ranges.
Sealing Washers:
  • Made of Perbunan (NBR) with a temperature range of -40°C to +100°C.
  • Provide protection up to IP68 or IP69.
  • Available in various sizes for different thread types (M10 to M63).
Lock Nuts:
  • Available in polyamide, nickel-plated brass, and stainless steel.
  • Support metric (EN 60423) and PG (DIN 40430) threads.
  • Temperature resistance varies by material, with brass and stainless steel up to +800°C.
Plugs:
  • Polyamide plugs are reinforced with fiberglass, suitable for temperatures from -30°C to +100°C.
  • Nickel-plated brass plugs withstand temperatures up to +800°C.
Enlargers and Reducers:
  • Polyamide and nickel-plated brass options available.
  • Used to change thread sizes, supporting both metric and PG threads.
  • Polyamide versions are suitable for temperatures from -30°C to +100°C, while brass versions can handle up to +800°C.
Key Specifications:
  • All components are designed to be self-extinguishing and free of halogens, phosphorus, and cadmium.
  • Components are available in various sizes and packing quantities, tailored for specific applications in electrical enclosures.
Specifications:
1. Nickel plated brass reducers and adaptors are used to change male threads between metric (EN 60423) and PG (DIN 40430) standards. They can withstand temperatures up to +800°C.
2. Polyamide 90º threaded elbows are designed to convert straight connections to 90° angles, made of fiberglass-reinforced polyamide, with a temperature range of -20°C to +100°C, and available in grey RAL 7035.
3. Metal 90º threaded elbows are made of nickel plated brass, suitable for high temperatures up to +800°C.
Procedures:
1. Compression and impact tests are conducted according to IEC 61386 standards to ensure durability and resistance under specified conditions.
2. Bending tests, including cyclic and cold bending, assess the product's resistance to fatigue and performance at various temperatures.
3. Tensile and self-extinguishing tests evaluate the strength and fire resistance of the conduit systems.
Standards and Recommendations:
1. Products comply with ISO 9001:2008 for quality management and IEC 61386 for conduit systems.
2. CE marking indicates compliance with the Low Voltage European Directive.
3. RoHS Directive 2011/65/EU ensures limited presence of harmful substances in electrical equipment.
Key Data from Tables:
1. Various references for adaptors and elbows are provided with dimensions and packing details.
2. IP ratings are explained, detailing protection levels against solid objects and liquids.
Specifications and Standards:
The cable protection range is UL recognized for the USA (UL 1696) and Canada (C22.2 No. 227.3), allowing integration into machinery or products for North America. The products comply with the 2011/65/EU RoHS Directive, indicating low concentrations of hazardous substances.
Railway Standards:
NF F16-101, DIN 5510, and LU 1-085 A2 are railway standards that test combustible materials' behavior in fire scenarios. Successful tests result in homologation by respective railway operators: SNCF (France), DB (Germany), and London Underground (UK). UL 746C evaluates polymeric materials' UV resistance for outdoor suitability.
Chemical Resistance:
A detailed table lists the resistance of various materials (PA6, PA12, PP, PVC, Polyolefin, Inox) to different chemical agents at 20°C, indicating whether they are resistant (R), have limited resistance (L), or are not resistant (N).
Thread Specifications:
Thread tables provide dimensions and pitches for metric, PG, and NPT threads according to respective standards (EN 60423, DIN 40430, ANSI/ASME B1.20.1-1983).
Torque Values:
Approximate torque values for metal and polyamide fittings are provided under specific environmental conditions (23°C, 50% humidity).
3D Models:
INTERFLEX S.L. offers a library of 3D drawings in STEP format for easy integration of cable protection systems into wiring diagrams. Contact technical support for more information.
Disclaimer:
The catalogue information is accurate as of the original publication date and is subject to change without notice. INTERFLEX S.L. reserves the right to modify content at any time.
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Catalog excerpts

Cable protection systems-1

Polyamide and polypropylene Polyamide et polypropylene Metal and plastic Metal et plastique Includes braided sleeving range Comprend gamme de gaines expansibles

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Cable protection systems-2

Index Index Polyamide & polypropylene Polyamide et polypropylène Metal & plastic Métal et plastique Expandable sleevings Gaines expansibles Accessories Accessoires Technical data Données techniques

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Cable protection systems-3

Company presentation Markets & application areas Quality General range and application guide Presentation de i’entreprise Marches et applications Qualite Gamme generale et guide d’applications Presentation metal system Presentation plastic system Presentation du systeme metallique 64 - 65 Presentation du systeme plastique 84 - 85 Presentation expandable system Presentation du systeme expansible 94 - 95 Expandable sleevings Gaines expansibles 96 - 98 General tests Generalites sur les essais 120 - 122 IP - Ingress Protection Rating IP - Indice de protection 123 Standards and homologations Normes...

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Cable protection systems-4

COMPANY PRESENTATION through the company’s product line features. During the last 5 years, the company has heavily invested in new manufacturing processes to improve its global performance. This also includes the creation of our logistics centre a few years ago, with a fully automated warehouse allowing us to provide a second to none fast and reliable service for deliveries to our customers worldwide. INTERFLEX S.L. was founded in 1967 with a clear target in mind: innovation in cable protection and management. We were pioneers in the Spanish market introducing a wide range of metal conduits and...

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Cable protection systems-5

INTERFLEX S.L. a été fondée en 1967 avec un objectif clair en tête : innover dans la protection et la gestion du câblage. Nous avons été pionniers sur le marché espagnol en y introduisant une large gamme de gaines en métal et d’accessoires pour câbles. Quelques années plus tard, nous sommes devenues la première entreprise à introduire en Espagne un système de protection de câbles composé de gaines et d’accessoires en polyamide. Nous avons également été les premiers producteurs locaux de chemins de câbles et, comme VIATEC, nous avons introduit le premier chemin emboîtable en Espagne. Toutes ces...

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Cable protection systems-6

MARKETS AND APPLICATION AREAS The main goal of NYLOFIX and INTERFLEX systems is to protect the cables in an installation. But actually the main reason to do so is the safety of people. The products should not only offer the correct mechanical protection to isolate the cable from people’s contact, but they should also avoid harming them in the event of an accident (for example, a fire). INTERFLEX S.L. always had this concept in mind, and during the years it has developed products to cope with the increasingly demanding regulations regarding safety. For example, the whole NYLOFIX range is free...

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Cable protection systems-7

L’objectif initial des systèmes NYLOFIX et INTERFLEX est de protéger les câbles d’une installation, mais la sécurité des personnes reste l’objectif principal. Les produits ne doivent pas seulement offrir une protection mécanique adéquate pour isoler le câble de tout contact avec les personnes, mais ils doivent également éviter tout dommage en cas d’accident (dans le cas d’un incendie par exemple). INTERFLEX S.L. a toujours eu ce concept à l’esprit, et au fil des années, nous avons développé des produits qui s’adaptent aux règles de sécurité toujours plus exigeantes. Par exemple, toute la gamme...

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Cable protection systems-8

Machinery Industry This sector features incredibly heterogeneous applications, but all of them share the same focus: a high reliability level. Any problem on the installation integrity means a time-consuming replacement, which results in a loose on efficiency and a was- te of money. Therefore, cable protection systems should provide an adequate performance in the following points: - Mechanical resistance: our conduit range covers the entire spectrum required for this sector - Correct chemical protection: machinery is especially sensible to this point. For example, machine-tools work with oils...

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Cable protection systems-9

Industrie ferroviaire Étant donnée la place importante du transport ferroviaire à l’échelle mondiale, le Ce secteur comporte des applications nombre de conditions auxquelles le matériel très hétérogènes, mais avec un objectif roulant et ses composants doivent répondre commun : un haut niveau de fiabilité. Tout dans chaque pays est impressionnant. C’est problème dans l’intégrité de l’installation une des raisons pour lesquelles ce secteur est implique une opération de remplacement considéré, en termes techniques, comme l’un des plus exigeants très laborieuse qui se traduit par une perte d’efficacité...

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Cable protection systems-10

MARKETS AND APPLICATION AREAS Renewable energy installations protection, as well as resistance to UV rays (exterior parts of the installation). We have solutions available in our systems to cover all these needs Spain is currently one of the top 3 countries in the world on energy generation and on production of power installations Ship industry from renewable sources. Hydraulic, and more Naval applications cover from shirecently windmill, photovoltaic and thermoelectric installations pyards to installations in ships. Work at have experienced an amazing growth in the past years. Manusea entails...

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Cable protection systems-11

Installations d’énergies renouvelables Les nouvelles normes juridiques dans le bâtiment public soulignent la nécessité de bannir l’halogène des systèmes de protection de câbles et de réduire les risques en cas L’Espagne est aujourd’hui l’un des d’incendie. Selon la localisation, il peut également être trois pays leaders dans la production nécessaire d’avoir un certain niveau de protection contre la d’énergie et la construction d’installations pénétration de l’eau (pour le nettoyage) et de la poussière, énergétiques à caractère renouvelable. ainsi qu’une résistance aux rayons UV (pour les parties...

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  2. INTERFLEX

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.