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Connection Systems CEE

Connection Systems CEE
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Connection Systems CEE

Product catalog summary
Intercable Overview
Intercable, established in 1972, is a prominent manufacturer of professional electrical products. The company aims to enhance efficiency, safety, and quality for its diverse clientele, including utilities, power boards, contractors, electricians, and various industries. Their product range covers low, medium, and high voltage cable preparation, featuring insulated safety tools, crimping and cutting tools, stripping tools, electro-technical devices, and cable accessories. Additionally, Intercable manufactures specialized plastic and metal parts for the automotive sector.
Quality and Standards
Intercable complies with international standards such as DIN EN ISO 9001:2015, ISO/TS 16949:2009, and ISO 14001. Their tools meet IEC and DIN standards and are certified by independent institutes like VDE, BG, and CESI. The company emphasizes continuous improvement through regular audits.
Global Presence
With headquarters in Brunico, Italy, Intercable operates globally, with facilities in Germany, Morocco, Tunisia, Hungary, Slovakia, China, and the USA. They serve sectors including energy distribution, railway, automotive, and industry.
Product Specifications
The catalog details various product lines, including insulated terminals and end-sleeves, made from high-quality materials like Cu-ETP 99.9% copper. It provides detailed dimensions and specifications for each product type, ensuring compatibility with specific tools and standards.
Tools and Equipment
The catalog includes a comprehensive range of tools such as screwdrivers, pliers, cutting tools, wrenches, and hydraulic equipment, designed to meet specific needs and compatible with Intercable's connectors and terminals.
Conclusion
Intercable is dedicated to maintaining high standards of quality and customer satisfaction, continuously adapting to market needs through product development and innovation.
Detailed Specifications for Tubular Cable Lugs and Connectors
This document provides specifications for tubular cable lugs and connectors, focusing on copper, nickel, and aluminum materials. It includes dimensions, standards, and packaging details for different product lines.
Specifications
  • Copper Tubular Cable Lugs: Made from Cu-HCP 99.9% copper, tinned according to DIN EN 13600, available in various sizes with specific dimensions and weights.
  • Nickel Tubular Cable Lugs: Designed for high-temperature applications, compliant with DIN 46341 standards.
  • Stainless Steel Tubular Cable Lugs: V4A stainless steel lugs, suitable for temperatures up to 400°C.
  • Aluminum Tubular Cable Lugs: Made from Al 99.5%, compliant with DIN 46329 standards.
Standards and Compliance
  • Products comply with DIN 46267, DIN 46341, and DIN 46329 standards, designed for specific conductor types.
Tools and Accessories
  • General catalog tools are recommended for installation, with specific pages for hydraulic tool selection and crimping dies.
Packaging and Availability
  • Products are available in various pack sizes, typically ranging from 1 to 100 units per pack.
Specifications for Electrical Components
The document provides specifications for tubular cable lugs, connectors, and terminal blocks, including materials like Cu-ETP 99.95% and brass CW 614 N. Standards such as DIN 46235 and EN 60998 are specified.
Procedures
Outlines the use of hydraulic tools for crimping and provides a selection guide for these tools, detailing assembly and installation procedures for terminal blocks.
Standards
Components adhere to standards including DIN EN 13600, UL 94-V2, and IEC 60695-2-11.
Recommendations
Recommends using transparent polycarbonate for visibility of connections and highlights the advantages of modular mounting systems.
Key Data from Tables
Tables provide dimensions, rated sections, and packing information for components, emphasizing the importance of using correct tools and adhering to standards for safety and reliability.
Technical Specifications for Terminal Blocks, Cable Glands, and Shrinking Tubes
Focuses on materials, operating conditions, and standards compliance for terminal blocks, cable glands, and shrinking tubes.
1. Terminal Blocks
  • Material and Heat Resistance: Made of porcelain with zinc-plated brass and steel components, resistant up to 800°C.
  • Standards: Compliant with EN 60998-1:2004 and EN 60998-2-1:2004.
2. Cable Glands
  • Types and Materials: Available in polyamide and nickel-plated brass, with protection degrees from IP54 to IP68.
3. Shrinking Tubes
  • Material and Features: Made of polyolefin, available in various colors, with shrinking ratios of 2:1 and 3:1.
4. Additional Components
  • Locknuts and Sealing: Includes nickel-plated brass locknuts and neoprene flat sealing options.
Key Recommendations
  • Tightening Torques: Recommended torques for different materials and sizes are provided.
See more

Catalog excerpts

Connection Systems CEE-1

GENERAL CATALOG CONNECTORS www.intercable-tools.com

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Connection Systems CEE-2

INTERCABLE - HISTORY Intercable is one of the world’s leading manufacturers of professional electrical products for Utilities, Power Boards, Contractors, Electricians and Industry. Our main ambition is to improve efficiency, safety and quality of our customers’ daily work. As a family owned company, established in 1972, we currently count more than 1.000 employees in our manufacturing plants around the world. Quality is never an accident but the result of advantageous application of a certified quality system: Our Company comply with the latest DIN EN ISO 9001:2015 , ISO/ TS 16949:2009 and ISO...

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Connection Systems CEE-3

THE GROUP We are stronger as a group! Through our headquarter in Brunico/Bruneck and locations in Italy, Germany, Morocco, Tunisia, Hungary, Slovakia and China, we supply customers in the automotive, power distribution, industrial and railway sectors. As a modern, industrial group we strive for the optimum usage of synergies within the group. Italy Brunico (1) Montichiari (2) Madone (2) Affi (3) Remscheid (2/4/2) Frankfurt (4) Peine (2) Brazil Brazil (1) Headquarter (2) Production plant (3) Logistic Center (4) Sales office Energy Distribution

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Connection Systems CEE-4

from page from page 71 FLEXIBLE cable class 5/6 FLEXIBLE cable class 5/6 FLEXIBLE cable class 5/6 Stainless Steel THE DIMENSIONS OF THE TUBE / PIPE OF THE CONNECTORS 66 67 FLEXIBLE cable class 5/6 FLEXIBLE cable class 5/6 Intercable company standard dimensions, I-series known as used commonly by ITALIAN colleagues, very cost-efficient and high quality solution fits perfectly for most connection processes. Intercable company standard dimensions, known as used commonly by GERMAN colleagues, known as R-series or F-series (flexible), the same dimensions are used by our Weitkowitz EURO-series, mostly...

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Connection Systems CEE-5

from page MEDIUM VOLTAGE „ENEL” specs. from page „ENEL” specs. from page „ENEL” specs. The dimensions are according to the DIN standards, or followed by the DIN guideline dimensions. THE CRIMPING DIES AND THE CONNECTOR MUST WORK TOGETHER The dimensions of the crimping dies must fit to the dimensions of the connectors! SELECT THE RIGHT COMBINATION FROM THE SAME STANDARD!

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Connection Systems CEE-6

CONTENT OF GENERAL TOOL CATALOG GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS www.intercable-tools.com GENERAL CATALOG TOOLS

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Connection Systems CEE-7

CONTENT OF GENERAL TOOL CATALOG Crimping force Battery operated SERIES 50 SERIES 60-2/4 SERIES 60-2/4 SERIES 130-C SERIE 130-C2 SERIES 130-H SERIE 230 SERIES 520 SERIES 600 Hand operated PP600 *depending on type and size of terminals

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Connection Systems CEE-8

CONTENT OF GENERAL TOOL CATALOG GENERAL CATALOG TOOLS pages screwdrivers cutting tools modular wrenches tool cases GENERAL CATALOG TOOLS pages stripping techniques stripping tools ratchet cutters lever cutters

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Connection Systems CEE-9

CONTENT OF GENERAL TOOL CATALOG GENERAL CATALOG TOOLS pages hydraulic cutting punching tools hydraulic pumps GENERAL CATALOG TOOLS pages personal safety work place safety safety accessories additional tools GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS GENERAL CATALOG TOOLS www.intercable-tools.com GENERAL CATALOG TOOLS

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Connection Systems CEE-10

page terminal blocks cable glands shrinking tubes cable ties

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Connection Systems CEE-11

INSULATED TERMINALS

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Connection Systems CEE-12

INSULATED TERMINALS PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation 600V max. T 125°C max. DIN 46237 (exc.: *) mm² typically used tools: „GENERAL CATALOG TOOLS”

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Connection Systems CEE-13

INSULATED TERMINALS PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation T 120°C max. DIN 46234 pipe 10 - 150 mm²

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Connection Systems CEE-14

INSULATED TERMINALS PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation 600V max. T 125°C max. DIN 46237 (exc.: *) typically used tools: „GENERAL CATALOG TOOLS”

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Connection Systems CEE-15

INSULATED TERMINALS PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation 600V max. T 125°C max. DIN 46231 typically used tools: „GENERAL CATALOG TOOLS”

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Connection Systems CEE-16

INSULATED TERMINALS PVC Cu-ETP 99,9%, Sn / Copper tinned PVC T 70°C max. FULL PA / PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation 300V max. T 125°C max. typically used tools: „GENERAL CATALOG T

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Connection Systems CEE-17

INSULATED TERMINALS PA CuSn / Zinnbronze PA T 100°C max. typically used tools: „GENERAL CATALOG TOOLS” PA Brass, Sn / tinned PA6.6 / Poliamide insulation 300V max. T 105°C max. typically used tools: „GENERAL CATALOG TOOLS” PVC Cu-ETP 99,9%, Sn / Copper tinned PVC T 70°C max. typically used tools: „GENERAL CATALOG T

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Connection Systems CEE-18

INSULATED TERMINALS PVC Cu-ETP 99,9%, Sn / Copper tinned PVC T 70°C max. PC Cu-ETP 99,9%, Sn / Copper tinned PC / Policarbonate insulation 300V max. T 125°C max. PA Cu-ETP 99,9%, Sn / Copper tinned PA 6.6 / Poliamide insulation 300V max. T 105°C max. typically used tools: „GENERAL CATALOG TOOLS”

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Connection Systems CEE-19

INSULATED TERMINALS PVC Brass, Sn / tinned PVC 300V max. T 75°C max. PA Brass, Sn / tinned PA 6.6 / Poliamide insulation 300V max. T 105°C max. PA Brass, Sn / tinned PA 6.6 / Poliamide insulation 300V max. T 105°C max.

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Connection Systems CEE-20

INSULATED TERMINALS PC Cu-ETP 99,9%, Sn / Copper tinned PC 300V max. T 120°C max. PA Cu-ETP 99,9%, Sn / Copper tinned PA 6.6 / Poliamide insulation 300V max. T 105°C max. PE (thermo) Cu-ETP 99,9%, Sn / Copper tinned PE / Polietilene HD 300V max. T -10 - 105°C max. typically used tools: „GENERAL CATALOG TOOLS”

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Connection Systems CEE-22

END-SLEEVES Cu-ETP 99,9%, Sn / Copper tinned PP (Polipropilene insulation) T 105°C max. Halogen Free file n.: 268879

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Connection Systems CEE-23

Cu-ETP 99,9%, Sn / Copper tinned PP (Polipropilene insulation) T 105°C max. Halogen Free 2x Cu-ETP 99,9%, Sn / Copper tinned PP (Polipropilene insulation) T 105°C max. Halogen Free typically used tools: „GENERAL CATALOG TOOLS” 0,08 - 95 mm2 page: 133-135

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Connection Systems CEE-24

Cu-ETP 99,9%, Sn / Copper tinned (DIN EN 13600) DIN 46228 p. 1. (exc.: *) typically used tools: „GENERAL CATALOG TOOLS” page: 133-135

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All Intercable Tools GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.