Installation & Calibration ED2-SLL Series SkidWeigh System Lift Truck On-board Load Weight Shown In % Of Vehicle Lifting Capacity Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7

General Installation Guide This ED2-SLL Series SkidWeigh system installation & calibration guide describes how to install, calibrate, test and use your on-board check weighing unit. Following the instructions in this guide will enable you to get your system operating quickly and easily. In the event that you require additional assistance, please contact customer support via e-mail at [email protected] or visit www.skidweigh.com or contact us at the address or contact number below: Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, ON, Canada, L6L 0A7 Phone: 905-469-0985,...

Operational principal The ED2-SLL Series SkidWeigh system operational principal is based on the hydraulic pressure transducer mounted in the vehicle lifting hydraulic circuit that will automatically activate the “weighing cycle / specific algorithm ” every time a skid load is lifted just above the ground. The increase in pressure is converted in an electronic signal at the sample rate of 16000 readings which is converted into a load weight reading. Pressure transducer installation The pressure transducer must be installed in the lifting hydraulic line between the lift control valve and lift cylinder(s)....

Choose the correct location and make sure that: - Indicator is visible and within reach of the operator - Location so that operator does not hit a head Compact size All of the SkidWeigh systems are compact size, housing dimension of only 120 x 80 x 55 mm. Electrical Connections All SkidWeigh systems operate from 12 to 55 V DC. Digital indicator with seven wires single cable - Orange Wire (+) Ignition switch On position - Brown Wire (-) Battery negative - Red Wire, connect to RED wire of the pressure transducer cable - Black Wire, connect to BLACK wire of the pressure transducer cable - White...

“Quick test to determine if electrical connections are done right” Note: SkidWeigh weighing calibration function is not done yet at this stage. This procedure is only to test if electrical connections of the system installation into the vehicle is done properly! After you have connected electrical power and pressure transducer cable you can “quickly” check the system operation. - Lower the forks to the ground - Turn On ignition switch - Digital LED display will be activated, showing software version and serial number - Number 8 will be shown on LED display above the Mode sign. -Go ahead and lift...

Important: If you want the system to show load weight in pounds, use the known load weight in pounds and enter that value accordingly. The same would apply if you want the system to show load weight in kilograms. Use the known load weight in kilograms and enter that value into the system accordingly. Digital Indicator (Calibration and two keys description) - Upper right button “M” is used to enter calibration mode and to shift left to the next digit. - Lower right button “Arrow Up” is used to enter numerical increments from 1-9, wrap around. - Both buttons are used during the system calibration....

Calibration Starting Point For ED2 -SLL Series SkidWeigh Systems --------------------------------------------------------------------------------------Lower the empty forks to the ground. There should be no hydraulic pressure in lift hydraulic circuit. - Turn ignition switch to on position (electric lift trucks) and start the engine on combustion powered lift trucks - LED display will show software version briefly on the right side and number 8 will be shown in the Mode digit. --------------------------------------------------------------------------------------1. Calibration of empty forks lifted...

Automatic zeroing is done ! 2. Calibration of loaded forks lifted just above the ground At this point drive your vehicle into the skid load with known weight and lower the loaded forks to the ground. (In this example the known load weight is 1000 kg) EXAMPLE: 1.YOUR KNOWN LOAD WEIGHT TO CALIBRATE THE SYSTEM IS 1000 KG 2. LIFT TRUCK MAXIMUM LIFTING CAPACITY IS 3000 KG. Use a following formula to arrive to the % value that you will have to input into the system. Known Load Weight X 100 Known Load Weight ( %) = Lift Truck Maximum Lifting Capacity 1000 X 100 Known Load Weight (%) = Use value of 33...

Use “M” and Arrow Up buttons to enter value of 33. Make sure that digits 3,4 and 5 are “0”. Lower the loaded forks to the ground. Press the “M” key to advance to Mode 6 and immediately lift the known load weight just above the ground. The LED display will go “blank”. After few seconds LED display will show the calibrated value of 33. System load weight shown in % is calibrated. Lower the forks and system will show Mode 8 which is normal operating mode. Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, C

8 Overload Warning - Mode 7 (Optional function for ED2- SLL Version 4185 series) All ED2-SLL version 4185 have overload warning feature. Once you have finished % calibration as described above and if you lower the loaded forks to the ground the MODE 7 will automatically be shown on LED display. 7 Use the “M” and arrow up key to enter the desired overload value. In our example we will enter the overload value as 95%. The Mode 7 digit will remain throughout the numerical input. Make sure that digits 3,4 and 5 are “0”. On last shift ( Utilizing “M” button, left shift direction ) the Mode 7 digit...

User’s Manual Lift truck operator copy Standard Weighing Procedure (All ED2 and ED2-SLL Series SkidWeigh & FreightWeigh systems) • Insert the forks into the pallet load. Lower the forks to the ground. With no hydraulic pressure in lifting line the Mode LED display will show number 8. System is ready to weigh product on the forks and show in % of vehicle lifting capacity. • Activate the lift control lever and lift the load just above the ground. • As soon as the load is lifted, digital display will go “blank” for a moment and the load weight shown in % will be shown on the LED display. Note: Load...