M1 Instructions manual 1. TOOLS PARTS ITEMS INCLUDED Circlip DIN 471 Ø6 (Item included in the SET 01990101) *This item is not sold individually. Table 1 INTEGI, S.A. Autonomia Kalea, 5 - 48250 Zaldibar, Bizkaia – España / +34 943 174 800 - ✉ [email protected] /

M1 Instructions manual 2. FEASIBLE PATTERNS The M1 form knurling tool is conceived for knurling on pieces with diameters between 8 and 200 mm. The obtained pattern depends on the knurls used as shown below. KNURLING PROFILE KNURLING WHEEL AXIAL FEED RADIAL FEED 30º diamond pattern male 45º diamond pattern male 30º diamond pattern female 45º diamond pattern female 90º diamond pattern male 90º diamond pattern male INTEGI, S.A. Autonomia Kalea, 5 - 48250 Zaldibar, Bizkaia – Esp

M1 Instructions manual 3. CLAMPING AND SETTING THE TOOL IN THE MACHINE First, we need to make sure that the knurl rotates freely around the pin. Spread graphite grease if necessary. Clamp the tool to the turret of the lathe. While the chuck rotates very slowly, approach the tool to the workpiece until the knurl makes contact with the workpiece. Approach the knurling wheel to the workpiece following the 'F' direction up until the teeth plunge a little into it. Check out the resulted print. The printed width (h) must be equal to the width of the teeth on the knurl. If the width isn´t correct, change...

7. TROUBLE SHOOTING PROBLEM SOLUTION Increase radial feed at the beginning of the knurling* Too slow radial feed at the beginning of the knurling Double knurling The perimeter of the workpiece is not an exact multiple of the pitch Turn a diameter so that the perimeter to be knurled is an exact multiple of the pitch * Knurling wheels easily Knurling too deep. breakable Reduce the depth to values according to the pitch Reduce the depth to values according to the pitch. Working conditions are not adequate Check cutting speed and traverse feeding speeds Knurling wheels wear out too fast Table 3 *...

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