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LOW CYCLE FATIGUE

LOW CYCLE FATIGUE
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LOW CYCLE FATIGUE

Product catalog summary
Introduction
Instron focuses on creating user-friendly materials testing systems, ensuring technicians can achieve accurate results with ease.
Strain-Controlled Fatigue Testing
Low Cycle Fatigue (LCF) testing involves materials undergoing plastic strains, using strain control with a triangle waveform. Reliable extensometers and proper alignment are crucial to avoid misalignment effects.
Gripping and Alignment
Accurate alignment is vital in LCF tests, especially during compressive loading. Standards like ASTM E1012 and ISO 23788 limit misalignment to a maximum bending strain of 5%.
Temperature Control
LCF tests are conducted at fixed elevated temperatures, with standards like ISO 12106 and ASTM E606 guiding allowable temperature variations to prevent material property changes.
Challenges in LCF Testing
Challenges include achieving proper alignment, precise temperature control, and maintaining strain control fidelity. Instron aims to simplify these processes for technicians.
Instron’s High-Temperature Hydraulic LCF Loadstring
Instron offers solutions for Class 5 alignment to ASTM E1012, using button-headed specimens and hydraulic grips with AlignPRO software for consistent alignment.
One Touch Integrated Digital Grip Control
Instron's digital grip control ensures precise, repeatable clamping pressure adjustments, reducing human error.
Temperature Control
Instron's software provides precise temperature control up to 1000°C, minimizing overshoot without manual tuning.
Strain Measurement
Class 0.5 strain measurement systems ensure accurate strain measurement at elevated temperatures, preventing extensometer slip.
Extensometer Application and Features
The document highlights the repeatable application of extensometers, emphasizing consistent positioning and integration of air cooling for improved results.
High-Temperature Extensometer Specifications
The 2632 Series High-Temperature extensometers are suitable for use up to 1050°C, offering high accuracy for cyclic strain control.
Fatigue Testing Requirements and Challenges
Discusses typical fatigue testing requirements and challenges, including the need for expert manual optimization and demanding strain tolerances.
Patented Stiffness Based Tuning
Instron's technology simplifies tuning for strain-controlled fatigue, achieving tight tolerances and adapting to specimen property changes in real-time.
Machine Optimization and Control
Emphasizes simplicity in design, reducing reliance on experts, with features like large diameter grip design and intelligent software furnace control.
Instron Low Cycle Fatigue Systems
Describes complete solutions for low cycle fatigue testing, including the 8862, 8801, and 8802 Servohydraulic Systems, designed for specific testing needs.
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Catalog excerpts

LOW CYCLE FATIGUE-1

LOW CYCLE FATIGUE Simplicity by Design, Results you can Trust

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LOW CYCLE FATIGUE-2

UNDERSTANDING LOW CYCLE FATIGUE AND STANDARDISATION Strain-controlled Fatigue Testing At Instron, we are committed to providing the most intuitive and user-friendly systems available for materials testing. We believe it is usability that allows all technicians to approach an Instron Test System with confidence and deliver the results they need first time, every time. Low Cycle Fatigue (LCF) testing studies materials and components in which plastic strains are expected to be induced in the materials under real-world loading conditions. When researching the effects of plastic strain, the specific...

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LOW CYCLE FATIGUE-3

785.0 °C 5 0.2 °C 784.8 °C Strain Control Temperature Control Expertise Alignment • Challenging demands of ASTM E1012 and its requirement for less than 5% bending on a specimen. • Achieving proper alignment from test to test, independent of operator and specimen geometry. • Repeatable alignment in tension and the lateral stiffness required to maintain proper alignment during compression. • Real alignment, time after time and not just to meet your auditor's requirements. Challenging strain control targets which need to be met not just throughout the test but within the very first cycle. Maintaining...

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LOW CYCLE FATIGUE-4

CLASS 5 ALIGNMENT TO ASTM E1012 Prevention of buckling under compression Repeatability of results between specimens and operators A threaded specimen is widely considered to be much more challenging to align as it relies on the inherent inaccuracies of a machined thread. Combined with our guided AlignPRO software and hydro-static bearings we can achieve and maintain outstanding alignment even when changing specimens or operators. However, if you have existing specimens or are unable to change your specimen design to a button head design, it is reassuring to know that you can use Instron’s gripping...

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LOW CYCLE FATIGUE-5

ONE TOUCH INTEGRATED DIGITAL GRIP CONTROL Simple And Repeatable Operation Removes Human Error Requirements Reverse-stress testing requires precise specimen clamping with zero backlash in the system. Historically this was achieved with a mechanical gripping solution using a torque wrench. To achieve repeatable Class 5 Alignment to ASTM E1012, hydraulic gripping is required. To minimize the variance introduced by the operator, the way in which torque or pressure is applied to the system must be highly repeatable. One Touch Operator Independent Gripping Mechanical application of clamping force via...

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LOW CYCLE FATIGUE-6

Requirements • Recreate service conditions of high-temperature metals up to 1000°C • Maintain accurate temperate control across specimen gauge length • Avoid overshoots to study preserve critical material properties • Control the specimen temperature directly when possible and the furnace temperature when thermocouples can't be attached to the specimen Challenges • Traditional temperature tuning can take days to perfect with high levels of expertise required and long heating cooling times. • Lack of flexibility offered by hardware-based temperature control limit. • Sacrificial specimens are often...

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LOW CYCLE FATIGUE-7

STRAIN MEASUREMENTAccurate and Repeatable Strain Measurement At Elevated Temperatures Requirements • Class 0.5 Strain Measurement • Temperatures up to 1000°C • Repeatable Positioning • Repeatable Contact Force • Hot-Unloading for Run-Out Tests • No Extensometer 'walk' or slip during test or tuning Challenges • Achieving results without sacrificing or pre-cycling specimens. • Repeatable application of extensometer by all technicians to achieve consistent positioning, alignment/angle and contact force of extensometer. Max Air Supply: 6 bar Recommended Air Supply. 80 - 10QLPM Loading and Unloading...

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LOW CYCLE FATIGUE-8

STRAIN CONTROL Machine Optimization And Control Which Every One Can Understand Patented Stiffness Based Tuning Patented technology now available on Instron hydraulic systems that makes tuning repeatable and effortless even for strain controlled fatigue. Choose any control mode and tune all transducer channels with a single static ramp within the elastic region. LCF Regular Fatigue Force Control Ramp to force targets over as many as 100 cycles Tension-tension is most common Specimen operating in the elastic region To maintain fidelity through any changes to the specimen which occur as the plastic...

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LOW CYCLE FATIGUE-9

REDUCING RELIANCE ON EXPERTS Simplicity By Design To Give You Results That You Can Trust Strain Measurement & Control Temperature Control Over 600 alignment checks on latest grip design to give you confidence in your alignment time after time. Intelligent software furnace controller with no manual tuning required, just input set point and ramp rate. Easy to follow video guide and product features to ensure repeatable specimen insertion. Detailed product design features to support the repeatable specimen loading procedure. Simple control approach with only two simple steps: auto-tuning and adaptive...

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LOW CYCLE FATIGUE-10

SIMPLICITY BY DESIGN, RESULTS YOU CAN TRUST8801 Servohydraulic System • 100 kN Hydraulic Frame with compact footprint • Extensive capability can also be used for High Cycle Fatigue • Hydrostatic bearings provide excellent alignment characteristics • 250 kN Fatigue rated high stiffness frame • Extensive capability can also be used for High Cycle Fatigue • Hydrostatic bearings provide excellent alignment characteristics 8862 Servohydraulic System • Designed specifically for Low Cycle Fatigue testing • Fatigue rated high stiffness frame • Backlash-free electric actuator for through zero testing •...

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LOW CYCLE FATIGUE-11

Instron is a registered trademark of Illinois Tool Works Inc. (ITW). Other names, logos, icons and marks identifying Instron products and services referenced herein are trademarks of ITW and may not be used without the prior written permission of ITW. Other product and company names listed are trademarks or trade names of their respective companies. Copyright © 2018 Illinois Tool Works Inc. All rights reserved. All of the specifications shown in this document are subject to change without notice. LCF_BrochureV2

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