Catalog excerpts
Advantages of diamond wire loop Parameters of diamond wire loop Cutting speed of diamond wire loop Materials diamond wire loop2 cut 2
Open the catalog to page 2Advantages of diamond wire loop 3 3
Open the catalog to page 3diamond wire loop vs conventional diamond wire diamond wire loop vs diamond band saw diamond wire loop vs laser diamond wire loop vs water-jet
Open the catalog to page 4Diamond wire loop VS Conventional diamond wire Unidirectional cutting Faster linear speed More sharp No reversing mark Conventional Two-way cutting COPYRIGHT BY ENSOLL One-way cutting
Open the catalog to page 5Diamond wire loop VS Conventional diamond wire More Cutting Edges high sharpness longer serving life Conventional diamond wire Diamond wire loop 6
Open the catalog to page 6Diamond wire loop VS Conventional diamond wire Easy installation,No difficult winding needed Structure of convential diamond wire saw No worker skill requirement Less equipment cost Save more time Less failure rate Easier operation Structure of endless diamond wire saw
Open the catalog to page 7Diamond wire loop VS Diamond band saw Flexible cutting mode Less cutting kerf Less material chipping Save more material Cutting result is more precision material 8 COPYRIGHT BY ENSOLL
Open the catalog to page 8Diamond wire loop VS Diamond band saw More Safe the sharp edge of band saw is easy to cut fingers Band saw fragments may fly out during cutting once it's break. Less work injuries 9 COPYRIGHT BY ENSOLL
Open the catalog to page 9Diamond Wire loop VS Laser Laser cutting can't cut Reflective material Laser cutting can't cut material which is too thick Diamond wire loop can cut all materials and have No thickness requirement 10 COPYRIGHT BY ENSOLL
Open the catalog to page 10Diamond wire loop VS Water-jet water-jet can't cut material which is too thick. water-jet need to mixing abrasives. Water-jet can't do presicion cutting. Diamond wire loop can cut all materials without thickness limilt and no abrasives needed 11 COPYRIGHT BY ENSOLL
Open the catalog to page 11Parameters of diamond wire loop 12 12
Open the catalog to page 12Parameter of diamond wire loop About Coating Method About linear speed About feed speed About tensile strength About wheel
Open the catalog to page 13Parameters of diamond wire loop Diamond Wire Loop Parameters Outer Diameter (mm) Core Wire Grain Size Cutting Kerf (mm) (mm) Coating Method Feed Speed (mm/min) Break Min.Wheel Strength Dia(mm) (N) Recommed Loop Length (mm)
Open the catalog to page 14About Coating Method Sectional Coating Coating Section Length(a):11 mm Interval distance (b):15 mm Complete Coating diamond garins are fully and continuously coated on the wire 15 COPYRIGHT BY ENSOLL
Open the catalog to page 15About The Parameters About linear speed Linear speed limited by the size of machine wheel. For diamond wire loop,faster linear speed equals to better sharpness. About feed speed Feed speed no not matters to wire diameter,it depends on the hardness and surface size of cut material. small surface size low hardness COPYRIGHT BY ENSOLL
Open the catalog to page 16About Tensil strength Tensile strength is the force added to wire loop during cutting, it can be bigger than the suggested figure as long as it's bellow breaking force. Bigger tensile strength can increse wire sharpness and the possiblilty of wire break. About wheel The wheel size can't be too small,otherwise the diamond grains onto the wire may wear quickly . whee size should increase with wire diameter
Open the catalog to page 17Cutting speed of diamond wire loop 18 18
Open the catalog to page 18Cutting speed of diamond wire loop Suppose surface size is 100*100 mm. Feed speed Crystal Related 0.5-5 mm/min Graphite Related 100-150 mm/min Gemstone Related 0.5-3 mm/min Marble Related 10-30 mm/min Granite Related 1-5 mm/min Ceramic Related 5-10 mm/min Tire Related Rubber Related Insulation Material According to the surface size and hardness of your cut material, you should adjust feed speed by the state of the diamond wire loop,normally the wire bow angle should less than 10°
Open the catalog to page 19Materials diamond wire loop cut
Open the catalog to page 20Materials diamond wire loop cut Choice right wire saw for your material content 21 COPYRIGHT BY ENSOLL
Open the catalog to page 21Materials diamond wire loop cut Cutting material Hard brittle Gemstone Magnetics Meteorite Sapphire Ceramic target Ultrathin Marble Artificial crystal Hollow brick Hollow cement
Open the catalog to page 22Materials diamond wire loop cut Ultrathin marble Artificial crysal Foamed aluminium Hollow brick Rock wool Foam cement corrugated paper
Open the catalog to page 23Choice right wire saw for your material Sectional coating wire (thick wire) It's more durable,but it creates more heat during cutting,so if the material is sensitive to heat,better to choice thin wire. It's not as flexible as thin wire, if the cut material is very small,it's not a good choice.For sectional coating wire our recommended length is longer than 4 m. It's is not as sharp as thin wire,but can bear big cutting force.it fits to cut big size /composite/hard material which need a big tension to cut. Complete coating wire (thin wire) It's more very flexible ,which is perfect to cut...
Open the catalog to page 24ZHENGZHOU ENSOLL TOOL S TECHNOLOGY CO.,LTD
Open the catalog to page 25All INSOLL TOOLS TECHNOLOGY CO. catalogs and technical brochures
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Wire Saw Machine
5 Pages