1. Catalogs
  2. INOMETA
  3. INOMETA-Web-guide-rollers-EN-12-2019-lowres

INOMETA-Web-guide-rollers-EN-12-2019-lowres

INOMETA-Web-guide-rollers-EN-12-2019-lowres
1 / 19 PagesView full catalog

INOMETA-Web-guide-rollers-EN-12-2019-lowres

Product catalog summary
Overview
INOMETA specializes in precision rollers, printing cylinders, and web tension measurement tools, offering tailored solutions for various industrial sectors. With over 25 years of experience, the company focuses on high-quality production and innovative processes.
Product Offerings
  • Aluminium Web Guide Rollers: Designed for smooth operation, these rollers ensure high productivity and safety, available in three types (BA, BB, BC) with customizable diameters.
  • Customized Metal Rollers: Tailored to customer specifications, these rollers range from 30 mm to 360 mm in diameter and up to 8,000 mm in length.
  • Sensor Rollers and Web Tension Measuring Technology: Enhance profitability by optimizing web tensile force measurement.
  • CFRP Rollers and Cylinders: Made from carbon fiber reinforced polymers, these are lightweight yet stable, suitable for high-performance applications.
Technical Specifications
  • Materials: Standard materials include AlMgSi 0.5 for roller tubes and C45 for shafts, with alternatives like stainless steel or CFRP.
  • Bearings: Low friction bearings with high viscosity lubricant, suitable for heavy-duty use up to 120°C.
  • Tolerances: Roller length and diameter tolerances are specified, with options for customer-specific adjustments.
  • Surface Coatings: Options include hard anodization, chromium plating, and PROTEK coatings for wear protection and non-stick properties.
Quality and Certification
INOMETA adheres to ISO 9001 quality management standards, employing modern CNC and finishing machines to ensure precise manufacturing cycles.
Specifications and Mass Figures
Roller tubes are available in various diameters and lengths, with mass figures provided for different configurations. Balancing quality is specified according to DIN ISO 1940, with limitations on balancing speed for aluminum and CFRP rollers.
Web Guide Rollers and Sensor Technology
Sensor rollers with integrated web tension measuring technology are crucial for precise web guiding in high-speed material processing, enhancing product quality and reducing production errors.
CFRP Rollers and Cylinders
Designed for high-speed applications, CFRP rollers offer superior rigidity and reduced mass. The filament winding process ensures uniformity and high thermal and chemical resistance.
Coating Technologies
Various coating options, including non-stick, composite, ceramic, and hard metal coatings, enhance roller performance and durability, preventing issues like airplaning effects.
Flexographic Printing Solutions
CFRP printing cylinders and hydraulic core shafts improve print quality, reduce waste, and increase production efficiency. Lightweight CFRP components reduce setup time and enhance printing processes.
INOMETA INOflex® Modular System for Flexographic Printing
The modular system focuses on CFRP technology for enhanced performance in flexographic printing, offering significant advantages over traditional steel.
CFRP Printing Cylinder and Hydraulic CFRP Core Shafts
CFRP technology offers advantages such as doubling the natural frequency, higher damping properties, reduced deflection, and less mass moment of inertia, leading to better print quality and increased speed.
Format Adapters and Core Shafts
CFRP core shafts and format adapters allow flexibility, enabling multiple usages and different print formats with a single system.
CFRP Offset Roller Cores
In offset printing, CFRP offers reduced weight, increased uptime, and tailored properties for different roller requirements.
CFRP Lay-On Rollers
These rollers minimize deflection and ensure uniform winding in film production, with passive and active solutions for optimal contact and pressure distribution.
CFRP High-Q Rollers
Designed for high-performance applications, these rollers ensure high-quality film production without defects.
CFRP Bubble-Collapsing Rollers
Optimized for blown-film production, these rollers feature lightweight design and smooth operation, tailored for packaging and food-wrapping film production.
See more

Catalog excerpts

INOMETA-Web-guide-rollers-EN-12-2019-lowres-1

ROLLER TECHNOLOGY, PRINTING CYLINDERS, FORMAT ADAPTERS, WEB TENSION MEASUREMENT PRECISION FOR MAXIMUM QUALITY STANDARDS

 Open the catalog to page 1
INOMETA-Web-guide-rollers-EN-12-2019-lowres-2

INNOVATION FOR OPTIMIZED PRODUCTION PROCESSES With more than 25 years experience in developing, manu As an innovative company steeped in tradition, we offer facturing and sales of precision rollers, INOMETA has solutions that are tailored to your processes. We comple proven to be a competent, innovative partner for many ment our proven, yet always future-oriented product industrial sectors which have highest demands towards pro families with their comprehensive range of standard compo duction results or printing processes. nents with customized products that we manufacture for specific applications...

 Open the catalog to page 2
INOMETA-Web-guide-rollers-EN-12-2019-lowres-3

Innovative product quality based on modern production methods and comprehensive consultation are trademarks of INOMETA. Expert advice and thoughtful planning are hallmarks of INOMETA. STABILITY AND PROFITABILITY IN ALL PRODUCTION PROCESSES INOMETA offers complete products from a single source. INOMETA rollers, pressure cylinders and bridge adapters are in use wherever web materials are produced, wrapped, cut, printed or processed. All products made by INOMETA are specifically designed and manufactured for their diverse applications. Therefore, their distinguishing characteristics are absolute...

 Open the catalog to page 3
INOMETA-Web-guide-rollers-EN-12-2019-lowres-4

ALUMINIUM WEB GUIDE ROLLERS PRECISE, SAFE, ECONOMICAL ALUMINIUM WEB GUIDE ROLLERS Made of aluminium, INOMETA’s web guide rollers have been tried and tested. Their state-of-the-art design which makes for smooth running guarantees a high degree of productivity and technical safety. We have a modular production system with pre-produced components. In this way, we ensure competitiveness and short delivery times. Our wide range of web guide rollers stands for comprehensive, application-oriented solutions. Our modular system for aluminium web guide rollers makes it possible to deploy tried and tested...

 Open the catalog to page 4
INOMETA-Web-guide-rollers-EN-12-2019-lowres-5

ALUMINIUM WEB GUIDE ROLLERS ALUMINIUM WEB GUIDE ROLLERS GENERAL TECHNICAL DATA SURFACE STRUCTURE roller tube Surface structures support material guiding; e. g. spiral-groove surfaces have a spreading effect and rhombic-groove surfaces prevent air cushions between material shaft / journal optional materials, e. g. stainless steel or CFRP standard Conventional fixed and a floating bearing assembly with contact-free bearing clearance and permanent lubrication for heavy-duty use through speed and temperature up to 120 °C customer-specific bearing and lubrication systems By choosing the right surface,...

 Open the catalog to page 5
INOMETA-Web-guide-rollers-EN-12-2019-lowres-6

WEB GUIDE ROLLER WITH DEAD SHAFT WEB GUIDE ROLLER WITH STUB SHAFTS WEB GUIDE ROLLER WITH DEAD SHAFT TYPE BA WEB GUIDE ROLLER WITH STUB SHAFTS TYPE BB Web guide rollers with dead shaft are manufactured according to INOMETA’s modular system. They can be delivered with Web guide rollers with stub shafts are produced according to INOMETA’s modular system and can be delivered with diame diameters between 30 mm and 360 mm. Depending on the application, roller lengths of up to 8,000 mm are available. ters from 30 mm to more than 360 mm. Depending on the application, roller lengths of up to 8,000 mm...

 Open the catalog to page 6
INOMETA-Web-guide-rollers-EN-12-2019-lowres-7

WEB GUIDE ROLLER WITH JOURNALS WEB GUIDE ROLLER WITH JOURNALS TYPE BC Web guide rollers with journals are produced according to INOMETA’s modular system and can be delivered with diameters from 30 mm to more than 360 mm. Depending on the application, roller lengths of up to 8,000 mm are available. NOMINAL ROLLER DIAMETER Our qualified team is happy to design modern roller technology for individual tasks and will gladly help with advice. METAL ROLLERS WITH CUSTOMIZED DESIGN Our strengths include metal rollers manufactured on an individual basis according to customer specification. DIMENSIONS tube...

 Open the catalog to page 7
INOMETA-Web-guide-rollers-EN-12-2019-lowres-8

SENSOR ROLLERS AND WEB TENSION MEASURING TECHNOLOGY DETECTING PROBLEMS QUICKLY AND CONTROLLING PROCESSES EFFECTIVELY INOMETA SENSOR ROLLERS WITH WEB TENSION MEASURING TECHNOLOGY GUIDING, MEASURING, STEERING INOMETA sensor rollers with integrated web tensile force measuring unit and amplifier technology not only provide smooth In recent years, the speed with which materials are printed, coated, wrapped and cut has increased many times over. At the web transport and web tensions with setpoint precision. In addition, they help discover machine-related problems early on, same time, processes are...

 Open the catalog to page 8
INOMETA-Web-guide-rollers-EN-12-2019-lowres-9

CFRP ROLLERS AND CYLINDERS HIGH-PERFORMANCE COMPOSITE MATERIALS FOR INCREASING DEMANDS CFRP ROLLERS AND CYLINDERS FILAMENT WINDING, PRECISION AS BASIS Continuously increasing machine speeds and film web widths are requirements which can hardly be met using conventional Dynamic characteristics are among the most important quality features of any CFRP tube. This is where filament winding rollers made of steel and aluminium. INOMETA rollers are made of CFRP, a modern, state-of-the-art designer material which makes a unique contribution. This manufacturing process leads to an excellent uniformity...

 Open the catalog to page 9
INOMETA-Web-guide-rollers-EN-12-2019-lowres-10

CFRP ROLLERS AND CYLINDERS HIGHLY FUNCTIONAL SURFACE COATINGS INOMETA is dedicated to continuous product and process innovation so that our customers can maintain their technological and economic edge. PROTEK COMPOSITE COATING PROTEK composite coatings are processing coatings for mass- and weightoptimized high-performance rollers made of CFRP. They ensure lasting wear protection for web guide rollers in the paper and film production. PROTEK CERAMIC COATINGS Ceramic coatings are used primarily as wear protective coating for applica tions with abrasive materials. Highly purified, they can also...

 Open the catalog to page 10
INOMETA-Web-guide-rollers-EN-12-2019-lowres-11

CFRP WEB GUIDE ROLLER WITH DEAD SHAFT LESS WEIGHT FOR MORE SPEED CFRP WEB GUIDE ROLLER WITH DEAD SHAFT TYPE BA CFRP WEB GUIDE ROLLERS CFRP web guide rollers with dead shaft can be delivered with diameters between 30 mm and 1,200 mm and more. Depending on the application, roller lengths of up to 13,000 mm are available. We make CFRP web guide rollers precisely according to customer requirements. They are designed and tailored by our specialists for the relevant case of application. For production, different fiber materials, resins and winding cores are available. After deliberation and consultation...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.