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INOMETA-Paper-manufacturing-EN-02-2017-lowres

INOMETA-Paper-manufacturing-EN-02-2017-lowres
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INOMETA-Paper-manufacturing-EN-02-2017-lowres

Product catalog summary
Overview: INOMETA, in partnership with xperion, focuses on producing carbon fiber composite rolls and custom coatings for the paper industry, aiming to boost productivity by minimizing production bottlenecks and enhancing process efficiency.
Key Products and Features:
  • X-SHAKE Breast Roll: Constructed from fiber composite, it is 75% lighter than steel, improving energy efficiency and shaking effectiveness in paper formation.
  • X-GUIDE Rolls: These rolls ensure smooth operation with low vibration, offering excellent thermal stability for various paper machine positions.
  • X-TREME Rolls: Designed for high-temperature and humid conditions, these rolls negate the need for costly frame modifications in dryer sections.
  • X-DOC Doctor Body: Features a compact design for installations with limited space, providing high stiffness and thermal stability.
  • X-SHAFT: Offers a lightweight, smooth-running alternative to steel shafts, removing the necessity for intermediate bearings.
Coating Technology: INOMETA provides high-performance coatings tailored to specific applications, enhancing wear and corrosion resistance while optimizing process efficiency. Their PROTEK® coatings offer additional features like non-stick and traction properties.
Special Components: INOMETA delivers modular product families and custom solutions, including aluminum rolls and composite beams, to meet individual customer needs and improve process reliability.
Conclusion: INOMETA's innovative use of carbon fiber composites and advanced coatings significantly boosts the efficiency and reliability of paper manufacturing processes, offering tailored solutions to meet diverse industry needs.
Introduction to PROTEK® Coatings: PROTEK® coatings are known for their durable non-stick and release properties, suitable for applications like dryer felt or paper lead rolls. The range includes ceramic coatings resistant to abrasion and composite coatings with epoxy bases for various roll applications, including high-end options like PROTEK V170 for high-temperature environments.
Technology and Processes: INOMETA uses advanced thermal spray coating techniques, including HVOF, powder flame, plasma, and arc spraying, ensuring high-quality coatings with low porosity and high bonding strength.
Thermal Spray Coating Processes: Thermal spraying involves using a flame to melt spray material, which is then applied to surfaces. HVOF spraying uses a combustion chamber to accelerate powder to high speeds, resulting in dense coatings. Atmospheric plasma and arc spraying are also utilized for specific applications.
Optimization of Product Quality and Economic Efficiency: INOMETA offers comprehensive services from roll inspections to mechanical repairs, ensuring quality and reliability throughout a roll's lifecycle. Services include dynamic balancing, roll recoatings, and vibration monitoring, focusing on customer-oriented development and environmentally friendly practices.
Spreader-Roll Service: INOMETA provides complete overhaul services for spreader rolls, including disassembly, cleaning, and replacement of parts. Condition monitoring through vibration diagnosis helps prevent unplanned downtimes and secondary damage.
Winding Cores: INOMETA manufactures WinCore® systems using various materials, designed for different paper and tissue qualities. These cores enhance productivity and are available in several variants, including RFID-enabled options for improved logistics and cost efficiency.
Conclusion: INOMETA is dedicated to continuous innovation in product and process development, offering reliable and flexible solutions for technical winding cores and coating services.
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Catalog excerpts

INOMETA-Paper-manufacturing-EN-02-2017-lowres-1

INTELLIGENT, FUNCTIONAL DESIGN FOR MORE PRODUCTIVITY IN PAPER MANUFACTURING For many years, the xperion brand has been a pioneer in using carbon fiber composites and is now a technology leader in the paper industry. xperion rolls are manufactured by its sister company INOMETA, an independent specialist and competent partner for the paper industry. Through continuous innovation, INOMETA strives to utilize intelligent lightweight design on a wide scale to glean the resulting economic advantages. Moreover, INOMETA develops and manufactures tailor-made coatings for various applications in the paper industry. Durable non-stick properties, anti-static and traction properties as well as INTELLIGENT, ECONOMICAL, PRACTICAL GREATER EFFICIENCY IN PAPER MANUFACTURING corrosion and wear resistance are features that ensure and continuously improve your processes, thus reducing your production costs significantly. In this way, INOMETA provides practical support for the paper industry‘s need to further increase productivity by providing straightforward solutions which eliminate the production bottlenecks. Using rolls and components made of fiber composite materials offers significant advantages for paper manufacturing and finishing processes. All xperion and INOMETA products are individually designed for the respective application. The schematic paper machine layout shows typical and favorable installation positions for our products. Do not hesitate to contact us for expert advice on how to achieve more efficiency in paper and tissue manufacturing and finishing processes.

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TYPICAL INSTALLATION POSITIONS FOR XPERION PRODUCTS 14 9 4 2 A Centre Supported Roll in double shell design can be used in wire corner positions. Its design creates an advantageous roll bending line for better wire running. WIRE SECTION On all steel wire lead rolls, we recommend upgrading all steel wire lead rolls with our extremely wear-resistant hard metal coating. This hard coating ensures an even roll wearing profile and it provides good corrosion protection. We recommend upgrading all steel felt and dryer lead rolls with our extremely wear-resistant hard metal coating. This hard coating...

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X-GUIDE PLUS is a premium class lead roll with all X-GUIDE properties as well as additional features: All xperion carbon fiber rolls are based on X-GUIDE roll design. It can be used in paper, fabric and felt lead roll positions. They offer many important advantages over steel-made rolls: ! can be run at double speed comIt pared to a steel roll of same size. ! is also possible to gain benefits by It replacing a steel roll with a smaller diameter X-GUIDE roll while maintaining roll running properties. This would allow extra space for other components. ! X-GUIDE provides smooth operation with significantly...

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Due to carbon fiber material properties X-DOC doctor beam body can be made much more slimmer than comparable steel-made beam. Because of that X-DOC fits especially well into space-limited installations: Distances between driven rolls and drive motors are often lengthy in paper machines. That makes steel shafts large in diameter, yet a two-segmented construction with supporting intermediate bearing arrangement is often required. X-SHAFT with a carbon reinforced spacer simplifies the design down to a one-piece construction, thus being more cost-efficient. ! atural frequencies can be adjusted over...

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INOMETA ROLL TECHNOLOGY FOR INCREASED PROCESS RELIABILITY Web guide rolls from the INOMETA modular construction system always belong to three product families: uType BA: web guide roll with inner bearing and thru-axle uype BB: web guide roll with inside bearings T INOMETA web guide rolls made of aluminum are a perfect blend of proven technology and applied innovations. The modularized product families are perfect when it comes to combining process reliability requirements and kingpin uype BC: web guide roll with fixed journal T with individual demands concerning design and dynamics. ALUMINUM...

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INOMETA Composite-Beschichtung auf einer CFK-Leitwalze INOMETA BESCHICHTUNGSTECHNOLOGIE PROTEK ® COATINGS INTELLIGENT SURFACES FOR PROTECTION, FUNCTION AND PRODUCTIVITY As a company with decades of experience, INOMETA offers high-quality and high-performance tailor-made coatings for high-performance paper machines. Hochleistungs-Beschichtungen für Hochleistungs-Walzen Spezifische Beschichtung für jede Anwendung Die heutigen, sehr anspruchsvollen, Prozesse bei der Papierherstellung und der Weiterverarbeitung verlangen nach immer leistungsfähigeren Beschichtungen und Oberflächen. Sowohl zum Schutz...

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PROTEK® NON-STICK COATINGS Special polymer seals combined with hard metal spray coatings are extremely wear-resistant functional coatings. These coatings have durable non-stick and release properties which make them unique. PROTEK® non-stick coatings are used e.g. for dryer felt or paper lead rolls. PROTEK® CERAMIC COATINGS PROTEK® ceramic coatings are resistant against abrasion wear. They are used e.g. in paper converting machine lines. For more special applications hydrophilic or hydrophobic properties can be developed for these coatings. OPTIMIZATION OF PRODUCT QUALITY AND ECONOMIC EFFICIENCY...

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QUALITY AND RELIABILITY THROUGHOUT A ROLL’S LIFE CYCLE INOMETA is dedicated to continuous product and process innovation. Our products and services encompass the entire life cycle of a roll. In general, quality, flexibility, reliability and an orientation towards practical applications are important to us. OUR SERVICES Our services cover all work from roll inspections to coatings and mechanical repair as well as troubleshooting: ! Decades of experience in calculation, pro duction and coating of steel- and carbonrolls for demanding applications. ! Dynamic balancing acc. to VDI 2060, ! Turning...

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WITH EXPERIENCE AND COMMITMENT SPREADER-ROLL SERVICE Our Services Complete package from roll inspection up to full overhaul for all type of metric spreader rolls. Our long experience and workshop resources enable overhauling even the world´s biggest spreader rolls with D500 x L13000 mm. ! Complete disassembly and cleaning of the roll. ! Changing of all ball bearings, sealings and wear parts. ! We use only parts from well-known suppliers. ! Measuring and repair of bearing seats. ! alancing of the segments. B ! Segments re-chroming or thermal spraying. ! or rubber-covered rolls, we use only F sleeves...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.