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General catalogue 2022 tube clamps, clamps mountings and linear units, incl. accessories

General catalogue 2022 tube clamps, clamps mountings and linear units, incl. accessories
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General catalogue 2022 tube clamps, clamps mountings and linear units, incl. accessories

Product catalog summary
Product Overview
This document provides a comprehensive overview of Inocon's tube clamp assembly systems, linear units, and precision linear units. It is divided into two main sections: Connecting Systems and Positioning Systems, each containing various product groups and accessories.
Connecting Systems
  • Compact Clamps: Made from die-cast aluminum or precision-cast stainless steel, designed for rods and precision tubes, offering tool-free clamping with adjustable hand levers.
  • Tube Clamps: Available in various types such as cross, base, swivel, or flanged clamps, suitable for constructing stable tube assemblies.
  • Clamp Mountings and Connecting Accessories: Additional components for enhancing the functionality and adaptability of the clamp systems.
Positioning Systems
  • Single and Double Tube Linear Units: Designed for precise positioning applications, with connectors and accessories available for customization.
  • Linear Unit Connectors and Positioning Accessories: Facilitate the integration and expansion of linear unit systems.
Appendix
Includes material characteristics, surface treatments, clamp tightening torques, and general information, providing essential technical details for product application.
About Inocon
Founded in 1997, Inocon is a leading provider of assembly components, known for its innovative solutions, high-quality standards, and customer-specific services. The company emphasizes sustainability and rapid delivery, with operations powered by renewable energy since 2020.
Ordering and Additional Resources
Inocon offers a convenient online configurator and provides free CAD files for all products. The catalog includes detailed product information and order keys to assist in assembling individual order numbers.
Specifications
The document details various types of clamps and screws, focusing on stainless steel hex socket cap screws and lock nuts with glide coating. Surface finishes include textured powder-coated and blasted, matt finishes.
Clamping Mechanisms
Clamps utilize hex socket cap screws or adjustable hand levers for clamping. Adjustable hand levers allow for tool-free clamping but provide less clamping force compared to hex socket cap screws.
Materials and Finishes
Clamps are available in die-cast aluminum or precision-cast stainless steel. Surface finishes include textured powder-coated, blasted matt, and other RAL colors upon request.
Applications and Customization
Clamps are used for securing rods and tubes with full surface contact. Customization options include special diameters, different screw types, and various surface finishes. Accessories such as adjustable hand levers are available separately.
Ordering Information
Each clamp type has an order key specifying the clamping point, screw point, and surface/material options. Additional customization requests can be made for specific applications.
Linear Units
Details on single tube linear units, including VES, VE1R, VE1V, and VE2R models, made from chrome-plated steel or stainless steel. Designed for ambient temperatures ranging from -20°C to +100°C and are RoHS-compliant.
Procedures and Usage
Linear units can be secured with external spindle clamps and clamping plates. Adjustable hand levers are available for tool-free clamping, although they provide less clamping force compared to hex socket cap screws.
Standards and Norms
Guide tubes conform to DIN EN 10305-4 standards for steel and EN 10216-5 for stainless steel. Trapezoidal and fine thread spindles are equipped with ball bearings, and spindle nuts are made of red brass.
Recommendations
To ensure optimal performance, linear units should be oriented perpendicular or parallel to each other. Avoid large temperature fluctuations and condensing humidity. For vertical applications, an additional spindle nut can be installed as a safety measure.
Accessories
Various accessories are available, including handwheels, position indicators, clamping plates, torque supports, and angle gears. These accessories must be ordered separately and are essential for the functionality of the linear units.
Key Data from Tables
Tables provide detailed specifications for each model, including stroke lengths, spindle dimensions, and journal lengths. Maximum stroke and total length are specified for each model, along with appropriate accessories for different applications.
Material Characteristics
Stainless steels are antimagnetic and austenitic, suitable for low temperatures and usable up to 700°C. They exhibit good corrosion resistance in natural environments. Thermoplastics are divided into amorphous and semi-crystalline types, with the latter offering superior mechanical properties.
Surface Treatments
Various surface treatments are discussed, including anodizing, chrome plating, electropolishing, powder coating, shot blasting, and zinc plating. Each method offers specific benefits such as improved corrosion resistance and aesthetic enhancements.
Tightening Torques for Clamps
Recommended tightening torques for fastening screws in clamps are provided, with specific values for different screw sizes.
Product Index
An extensive alphabetical product index lists various components such as adjustable hand levers, angle clamps, base clamps, cross clamps, and linear units, with specific page numbers for easy reference.
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Catalog excerpts

General catalogue 2022 tube clamps, clamps mountings and linear units, incl. accessories-1

Connecting and Positioning Tube clamp assembly systems Linear units Precision linear units

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Contents Product overview Compact clamps Tube clamps Clamp mountings Connecting accessories page 8 page 46 page 136 page 166 Positioning 2A Single tube linear units 2B Linear unit connectors 2C Double tube linear units 2D Positioning accessories page 196 page 236 page 286 page 354 Appendix Material characteristics Surface treatments Clamp tightening torques General information page 382 page 384 page 386 page 386 Table of contents Alphabetical product index page 388 Index by product code page 391 The publication of this catalog renders all previous editions null and void. All information corresponds...

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Compact clamps Starting on page 8 1B Tube clamps Starting on page 46 1C Clamp mountings Starting on page 136 1D Connecting accessories Starting on page 166

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Single tube linear units 2B Linear unit connectors Double tube linear units

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How to purchase The table of contents at the start of the catalog contains an overview of all product groups. The product introduction at the start of each section explains any special aspects that apply. A compact overview of all products of the product group can be found on the following pages. Tube clamps / Product overview Connecting Cross clamps Cross flanged clamps Flanged clamps Angle clamps Sleeve clamps Swivel clamps Joint clamps Sensor mounts Angle clamps Base clamps Compact clamps The product group “Tube Clamps 1B” contains single-piece and multi-piece parts made of die-cast aluminum...

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Hex socket cap screw steel, zinc-plated DIN 912-8.8 and lock nut steel D Hex socket cap screw stainless steel DIN 912-A2-70 and lock nut stainle KS Cross clamps, aluminum Cross clamps, aluminum Blasted, matt The order key shows you how to assemble your individual order number from the various table values. The standard sheet contains detailed information about the product. Black textured powder-coated, RAL 9005 Cross clamps KS of die-cast Aluminum have slitted clamping points machined by cutting methods. Accessories recom. adjustable hand lever Clamping point 1 Clamping point 2 Adjustable hand...

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About us INOCON – Solutions that connect It all began in 1997 in a small office in the heart of Rheinbach. Today, INOCON is one of the leading providers of assembly components such as tube clamps and linear units. New production methods, maximum quality, customer-specific special solutions, short delivery times and solid technical advice make INOCON a reliable and competent partner. INOCON is the first choice for anything having to do with positioning systems, multi-axis systems or mechanisms in plant construction. The selection is continually expanding according to the special needs of customers...

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CNC machining, powder coating, quality control, special solutions The capabilities were continually upgraded, including installation of a powder-coating plant and other CNC machines. In the meantime, INOCON now has multiple production buildings. All this means that INOCON is able to deliver within 48 hours of receiving an order – and overnight express is available for especially urgent orders. What you get from INOCON Short delivery times thanks to high stock levels Implementation of individual customer requirements Special solutions even at small part volumes Support in the design, planning...

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Compact clamps The product group “Compact Clamps 1A” contains single-piece parts made of die-cast aluminum or precision-cast stainless steel. These have slitted clamping points machined by cutting methods that receive typically available rods and precision tubes as per DIN 2391 with full surface contact over the entire cross-section of the bore. Hex socket cap screws or adjustable hand levers, together with hex nuts, reduce the bore cross-section for clamping. The screw and nut can be positioned anywhere thanks to the hexagonal countersinking on both sides. Hand levers are intended for repeated,...

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Compact clamps / Product overview Flanged clamps Base clamps Angle clamps Swivel clamps Cross clamps Joint clamps Sensor mounts

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Cross clamps, aluminum / stainless steel PRODUCT INFO Cross clamps KK of die-cast aluminum or precision-cast stainless steel have slitted clamping points machined by cutting methods. The bores of the clamping points are offset in the plane and arranged at an angle of 90°. They receive typically available rods and tubes with full surface contact over the entire cross-section of the bore. At the screw points, hex socket cap screws or adjustable hand levers reduce the bore cross-section for clamping. Adjustable hand levers are intended for repeated, tool-free clamping. Under the designation HSK...

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KK Cross clamps, aluminum / stainless steel Accessories recom. hand lever for z HSK for Hex socket aluminum clamp cap screws lever length l2 HEK for stainless steel clamp lever length l2 Clamping length Stainless steel Stainless steel Screw points Hex socket cap screw steel, zinc-plated DIN 912-8.8 and lock nut steel DIN 985-8, zinc-plated (only for aluminum clamp) Hex socket cap screw stainless steel DIN 912-A2-70 and lock nut stainless steel DIN 985-A2, glide coating Surface / material Aluminum, textured powder-coated, Black RAL 9005 Aluminum, blasted, matt Stainless steel, blasted, matt ––Adjustable...

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Flanged clamps, with two fastening bores, aluminum / stainless steel PRODUCT INFO Flanged clamps FK of die-cast aluminum or precision-cast stainless steel have a slitted clamping point machined by cutting methods. The flange with two bores serves as an interface or for fastening the clamp to the place of use. The bore at the clamping point is arranged in the plane parallel to the face of the flange. It receives typically available rods and tubes with full surface contact over the entire cross-section of the bore. At the screw point, a hex socket cap screw or an adjustable hand lever reduces the...

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FK Flanged clamps, with two fastening bores, aluminum / stainless steel Accessories recom. hand lever for z Clamping point Bore Stainless steel Clamping length HSK for Hex socket aluminum clamp cap screw lever length l3 HEK for stainless steel clamp lever length l3 Screw point Hex socket cap screw steel, zinc-plated DIN 912-8.8 and lock nut steel DIN 985-8, zinc-plated (only for aluminum clamps) Hex socket cap screw stainless steel DIN 912-A2-70 and lock nut stainless steel DIN 985-A2, glide coating Surface / material Aluminum, textured powder-coated, Black RAL 9005 Aluminum, blasted, matt Stainless...

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