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WP_F_Oil leakage detection_2023-09

WP_F_Oil leakage detection_2023-09

WP_F_Oil leakage detection_2023-09

Product catalog summary
Motivation
Oil leakage in machines such as wind turbines and compressors can lead to costly repairs and downtime. The installation of leakage detection sensors is crucial for determining the severity of oil leaks and preventing unforeseen expenses. Reliable process control is increasingly important due to rising costs of raw materials and energy.

Technology
IST AG's Out-Of-Liquid (OOL) thermal mass flow sensor technology is designed for measuring low flow rates of corrosive liquids. The sensors use platinum thin-film elements on a stainless-steel tube, operating in constant temperature anemometry (CTA) mode. This design allows for sensitive detection of low flow rates, distinguishing between drips and leaks.

Measurement Results
The sensitivity of the anemometric flow measurement can be adjusted by setting the target temperature difference. For oil-based media, a higher temperature difference is used, enhancing the signal-to-noise ratio and lowering the detection limit. The robust design of the stainless-steel sensor ensures reliability even with chemically aggressive media.

Outlook
OOL flow sensors have been industrialized for high-volume production, with a digital I2C bus interface available. IST AG offers OEM sensor solutions that can be integrated into various devices. The sensors are adaptable for both water and oil, with adjustable heater temperatures to accommodate different thermal properties.

Authors
Ralf Bernhardsgrütter and Zuzana Pronayova are associated with Innovative Sensor Technology IST AG, contributing to the development and sales of sensor technologies.
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Catalog excerpts

WP_F_Oil leakage detection_2023-09-1

Oil leakage detection and low flow monitoring The ability to quickly detect leakage from a remotely controlled, autonomously operated machine, transformer, compressor or similar ist-ag.com/biosensors can avoid unplanned and costly repairs. An OOL module from IST AG enables such preventive maintenance, makes it feasible to plan, and protects against unscheduled downtime. www.ist-ag.com FLOW MODULES

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WP_F_Oil leakage detection_2023-09-2

Contents 1.0 Motivation Drips, leaks, seeps, and weeps all describe oil used for lubrication and cooling, passing excessively through sealings, e.g. in axle- or gearboxes. Bearings wind turbines, trains and other machines with common cold starts and temperature change exposure are continuously stressed to their limit. Measurement Results Overlooking warning signs on remotely, autonomously operated machines, transformers or compressors can lead to severe complications. The main reason for installing leakage detection sensors is to determine whether the oil leakage is severe enough to warrant immediate...

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WP_F_Oil leakage detection_2023-09-3

2.0 Technology IST AG’s Out-Of-Liquid (OOL) thermal mass flow sensor technology is designed to measure low flow rates of corrosive liquids. The OOL sensor design was optimized for reliability with platinum thinfilm elements immovably positioned on the outside of a stainlesssteel tube. Operated in constant temperature anemometry (CTA) mode, the power required to drive the sensor is directly related to the liquid flow, as convective thermal transport is evaluated. With a design adaptation facilitating decoupling the sensor elements, the flow range of the standard OOL flow module (0.1 to 20 kg/h)...

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WP_F_Oil leakage detection_2023-09-4

4.0 Outlook The OOL flow sensors have been characterized and successfully industrialized for high volume production. A signal evaluation board with a standardized digital I2C bus interface has been developed. Evaluation modules for application tests are available upon request. IST AG offers OEM sensor solutions such as assemblies with custom fluidic, electric, and mechanical interfaces. These assemblies can be integrated into measurement devices, actuators, or as auxiliary monitoring components. March 2023 | Subject to change without notice The flow characteristics are shown in figure 3 as a...

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