X500

X500
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X500

Product catalog summary
Specifications
The X500 3D Printer features a large build volume of 500 x 400 x 450 mm, a robust steel frame, and advanced extruder technology supporting a variety of materials with a maximum temperature of 400°C. It offers standalone printing with a touch display, USB, Ethernet, and optional WLAN connectivity.
System Requirements
Recommended system includes an Intel Core i7 CPU, 8GB RAM, and compatibility with Windows Vista or later, Mac OS X 10.7 or later, and certain Linux distributions. Google Chrome and Mozilla Firefox are required for browser connectivity.
Unpacking and Installation
The printer is delivered on a wooden palette and must be unscrewed from the metal bar. Ensure all securing devices and cable ties are removed before commissioning.
Commissioning
Instructions for connecting the printer, using keys and modes, and turning the printer on/off are provided. The touch display and heating elements setup are also covered.
Starting a 3D Print
The manual explains standalone 3D printing and printing via Repetier-Server.
Workflow and Operation
Simplify3D software features and a quick start guide are included.
Network and Printer Setup
Instructions for establishing DHCP-based and direct connections via router are provided.
Repetier Server
Details on verifying printer settings, using the device panel, and managing G-Code are included.
Tool Heads and Consumables
Information on tool head wiring, setting up the second extruder, and the filament tracking system is provided.
Safety Notes
Guidelines on power supply, cleaning, and handling the printer safely are outlined.
Legal Disclaimers
Legal considerations regarding software modifications and application use are discussed.
Installation Site
Ensure the 3D printer is placed on a stable, flat, and heat-resistant surface with at least 1 meter of open space around it for maintenance purposes.
Operating and Maintenance Modes
In operating mode, the printer can upload G-Codes, heat up, and move axes. Maintenance mode allows work with an open lid and should only be set by professionals.
Touch Display Preparation
Reduce travel speed to 50% for better control. Verify heating elements by setting temperatures for extruders and bed.
Extruder and Filament Guidance
The X500 has two extruders; start with one for initial prints. Heat the extruder to the material-specific temperature before inserting filament.
3D Printing Workflow
Steps include creating a 3D CAD model, exporting to STL, checking STL, generating G-Code, and starting the print. Simplify3D software is recommended for managing these tasks.
System Requirements for Simplify3D
Recommended: Intel Core i7 CPU, 8GB RAM. Supported platforms include Windows Vista or later, Mac OS X 10.7 or later, and various Linux distributions.
Installation and Activation
To install Simplify3D, run the installer with administrative privileges. After installation, activate the software online.
Configuration Assistant
Upon first launch, the Configuration Assistant helps set up your printer.
Importing Profiles
Profiles can be imported from the download center.
Interface Layout
The interface includes a build table, menu bar, models list, processes, and a customizable toolbar.
Previewing G-Code Files
G-Code is generated from the model and can be previewed in the software.
Network and Printer Setup
Connect the printer to a network using DHCP or directly via a router.
Repetier-Server
Manage and operate the X500 printer remotely.
Printer Settings
Ensure correct settings for connection, extruder temperature, and G-Code commands.
Manual Control
Users can navigate the virtual print space using upper buttons and home symbols to move axes to machine zero.
Speed and Flow Control
The manual explains how to adjust the working speed and flow of the extruder.
EEPROM and Firmware
Instructions for backing up and importing EEPROM data and updating firmware are provided.
Tool Heads and Consumables
The manual describes the wiring and setup of the X500's dual extruders.
Filament Tracking System (FTS)
The FTS automatically pauses printing if filament runs out or if there is a deviation in filament extrusion.
Recommendations
Users are advised to consult support before modifying EEPROM settings and to ensure correct material-specific temperatures are set.
Specifications and Features
The X500 3D printer includes a water-cooled hot end and features an object fan for cooling printed filament.
Filament Handling
When changing filaments, ensure the nozzle is heated to the appropriate temperature to avoid clogging.
Z-Home Position and Calibration
The Z-home position is the lowest point of the Z-axis. Adjustments may be necessary if changes are made to the hot-end.
Touch-Display and Controls
The 7-inch touch-screen allows intuitive operation, including starting print jobs and moving the tool head.
Printer Commands
Predefined commands include auto-bed leveling, distortion correction, and temperature calibration.
Maintenance and Safety
Regular maintenance is crucial for optimal performance.
Calibration Procedure
Steps for recalibration, especially after firmware updates or when inserting a new ceramic plate, are provided.
Tips & Tricks
To enhance adhesion, use a PVA solution on the heating bed.
Network and Software Updates
Instructions are provided for determining the printer's MAC address and updating the Repetier-Server.
Safety and Maintenance
The manual stresses the importance of using the original packaging for returns and maintaining the printer annually.
Power Supply and Safety
Ensure the power cord and plug are undamaged. Only use the provided power supply.
Cleaning Instructions
Unplug the device before cleaning. Use a dry cloth for surface cleaning only.
Child Safety
Internal parts pose an electric shock risk.
Operating Conditions
Operate the device at 230V only. Protect from humidity, heat, and open flames.
Installation Site
Install on a sturdy, even surface.
Disposal
Dispose of electronic equipment professionally as per directive 2002/96/EG.
Legal Disclaimers
Unauthorized software modifications void warranty.
Risk Assessment
Protect power and data lines. Only specialists should access electronic devices.
Noise and Fire Hazards
Noise emission is below 70dB. Clean daily to prevent fire hazards.
Mechanical and Burn Risks
Use gloves to prevent burns.
Transport
Transport by German RepRap GmbH.
Installation Room Requirements
Ensure a rigid, flat surface.
Repair and Maintenance
Only trained personnel should perform maintenance.
Dismantling and Disposal
Follow manual instructions for dismantling.
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Catalog excerpts

X500-1

3D DRUCKER MADE IN GERMANY Congratulations on your purchase of your personal X500 3D printer German RepRap

 Open the catalog to page 1
X500-6

German RepRap X500 3D Printer The X500 is the answer to the current demand on the market and offers in addition to the large construction volume of 500 x 400 x 450 (XxYxZ) millimetres further innovations which are the focus of the requirements of industrial use. With its steel frame and a total weight of approx. 180 kg, the machine offers an extremely high stability. A new extruder technology makes it possible to process future material developments precisely. The cooling circuit allows a stable process even at maximum building chamber temperature.

 Open the catalog to page 6
X500-7

applications are provided with the printer. Recommended Requirements • Intel Core i7 CPU German RepRap 1.2 System Requirements Note that the minimum system requirements listed below are for Simplify3D and Repetier-server only. These Minimum Requirements: Intel Pentium 4 CPU 4GB RAM OpenGL 2.0 capable system Internet connection required 1GB of available hard-disk space Supported Platforms: • Windows Vista or later, 32 as well as 64-Bit • Mac OS X 10.7 or later • Ubuntu, Debian, and Fedora-based distributions are all supported (Ubuntu 10.04 LTS or later) Please note that you must use one of...

 Open the catalog to page 7
X500-8

German RepRap 2. Unpacking and Installation Please make sure not to damage any components or parts with a knife or any other sharp object while unpacking your 3D printer. If you discover any kind of damage to the 3D printer please contact your reseller immediately Securing devices, palette 2.1 Removal Securing Devices In order to set up your X500 3D Printer you need to remove the transport security. The X500 3D printers is delivered on a wooden palette and fixed onto that on four points (see image above). The machine feet are screwed through the metal bar into the X500. To be able to lift the...

 Open the catalog to page 8
X500-9

German RepRap Please make sure to remove all cable ties in the build chamber of your 3D printer. They are marked with red stripes, see picture below. Securing devices, axis Securing devices, axis The ceramic printing plate is simply fixed with some tape stripes, please make sure to remove them before commissioning the 3D printer.

 Open the catalog to page 9
X500-10

German RepRap 2.2 Installation Site Every electronic device is emitting heat, so does your 3D printer. Those emission are within the permitted range. Never the less it is possible that sensitive surfaces might discolour due to the permanent heat emission. Please position your 3D printer on a stable, flat and resistant surface. Please note: Leave at least 1m of open space around all sides of your 3D printer for easy maintenance. 3. Commissioning Before starting your first 3D print, you should do a full check-up to see if the printer is fully functional. These small tests can be done via the touch...

 Open the catalog to page 10
X500-11

German RepRap Operating Mode When the X500 is connected to the power supply you can start your printer by using the main switch at the back and the key at the front of the printer. After a short initialization phase the start-up screen appears on the display and the printer is ready to use. In this mode you can upload G-Codes, heat up the machine and traverse the axis. If you open the lid while a 3D print is currently running the printer will shut down immediately and the executed print is lost. WARNING: Surfaces as well as the extruder and printed object will remain hot for some time after the...

 Open the catalog to page 11
X500-12

Extruder Temp. Graph Sprache Nachrichten German RepRap3.3 Turn 3D Printer On/ Off Before starting the initial check-up please make sure that your printer is connected to power supply and that the main-lid is properly closed. Furthermore check that the main switch at the back is turned on and that the operating key is inserted and turned on After a short initialising phase you should see the following screen on the touch display. This chapter only contains view-ports of the display which are necessary for the initial check-up Please read chapter 9. Touch-Display for a detailed overview....

 Open the catalog to page 12
X500-13

Shutdown Server Reboot Server German RepRap Server Commands, Touch-Display After hitting Shutdown Server a security question will pop up which needs to confirmed. Server Commands Security Question Realty shut down the server? Security question, Touch-Display Please always shut down the Repetier-Server first before turning off the power connection.

 Open the catalog to page 13
X500-14

German RepRap3.3 Touch Display/ Preparation In order to familiarize with your 3D printer, its recommended to slow down the travel speed of the printer. If all axis are traversing slower, you have more time to intervene if, contrary to expectation, problems appear. Starting from the home screen navigate to Parameter (see. p.11) and turn down Speed to 50%. Printer Status ■ Extruder 2 Light On/Off Printer Status, Touch-Display 3.4 Heating Elements To verify if all heating elements are working properly, please check if in Printer Status temperatures are displayed for Extruder 1&2 as well as for...

 Open the catalog to page 14
X500-15

German RepRap It is normal and sometimes inevitable that during the heating process filament will drip out of the nozzle. It is the leftover filament of the test prints. In the Printer Status viewport you should now see rising temperatures for all heating elements as well as the previous set temperatures. Important: Please shut down all heating elements after controlling their functionality! You do not have to wait until all temperatures are reached. In order to turn off an heating element, simply click on it and set a value of zero and confirm it using the enter button. 3.5 Traverse Movements...

 Open the catalog to page 15
X500-16

German RepRap 3.6 PET-Foil for Print-Bed Coating Adding the PET-Foil onto the ceramic printing plate is mandatory and ensures a stable printing process. The PET-Foil functions as the coating of the ceramic printing bed and increases the adhesion between the printed object and the surface. Furthermore its prevents the ceramic plate from getting damaged and doing so it extends the lifespan of it. Please make sure that while applying PET-Foil to the printing bed the 3D printer is not connected to the power grid. Also, please note that you can take out the ceramic plate while attaching the printed...

 Open the catalog to page 16

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.