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HSG screw jack (cubic design)

HSG screw jack (cubic design)
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HSG screw jack (cubic design)

Product catalog summary
Product Description: The HSG precision screw jack is engineered for precise lifting, lowering, and pivoting of loads between 2.5 kN and 500 kN. It features a robust cubic design with housings made from high-quality grey cast iron and aluminum, ensuring durability and maintenance-free operation under normal conditions. The screw jacks can be mounted in any orientation and are capable of handling compressive, tensile, and offset loads.
Specifications: The worm gearing is specially designed with a concave profile and cylindrical worm, which results in low tooth pressure and extended lifespan. The worm gear is crafted from alloy steel, ground, and ion-nitrided, while the worm wheel is made from high-performance bearing bronze. The system includes sealed angular contact ball bearings and a centrally guided threaded flanged nut to minimize backlash.
Versions: Available in rotating (R) and translating (S, SA, SV, SVA) versions, the screw jacks offer different motion mechanisms. Rotating versions involve linear motion from spindle rotation, while translating versions feature a non-rotating spindle moving through a rotating nut. Additional features such as travel limiters and rotation prevention devices are available.
Design and Calculations: The document provides detailed procedures for designing lifting systems, including calculations for braking torque, input torque, spindle speed, and lifting speed. It emphasizes the importance of matching gear ratios and spindle pitch for optimal performance.
Ball Screw Spindle Option: Precision screw jacks can be equipped with ball screws for higher lifting speeds and efficiency, though they are not self-locking and require a motor brake.
Accessories and Customization: A comprehensive range of accessories is available to meet specific requirements. The document encourages consultation with engineers for special designs and modifications.
Dimensions and Ordering: Detailed dimensions for various models (HSG-0 to HSG-500) are provided, along with ordering codes and examples. The document includes tables for standard dimensions and critical load calculations.
Procedures: Detailed calculations are provided for determining torque in lifting spindles, both trapezoidal and ball screw types. The document includes formulas for calculating braking torque, input torque, and total input torque, considering factors like spindle geometry, frictional losses, and efficiency.
Standards and Recommendations: Regular maintenance is recommended, including cleaning and re-lubrication of spindles every 700 operating hours or 18 months. It advises checking the clearance between the spindle and nut and provides guidelines for assembly and maintenance of screw jacks.
Calculations and Tables: Several tables are included, detailing torque values for different spindle types and sizes, input speed and power requirements, and maximum input torques. The document also provides a selection table for gear housing materials.
Installation and Maintenance: Instructions for installation and maintenance of screw jacks are provided, emphasizing the importance of alignment and checking for twisting and tight spots. The document advises on the use of specific greases and the importance of not exceeding permitted loads and speeds.
Motor Selection: Guidelines for selecting the appropriate motor are included, highlighting the need to consider breakaway torque and the potential need for a brake motor in non-self-locking systems.
Additional Notes: The document includes a questionnaire for quotation purposes, asking for details about the company, project, and specific requirements for screw jack systems.
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Catalog excerpts

HSG screw jack (cubic design)-1

HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Product description Precision screw jack HSG lifting force 2.5 kN to 500 kN INKOMA-precision screw jacks are high quality engineering products for precise lifting, lowering and pivoting of loads, and are, under normal operation, maintenance free. The use of high quality grey cast iron and aluminium in the production of the housings guarantees a long life and a high operating margin. All housings have a cubic form and are machined on all faces. Motor and screw jack assemblies may be mounted in any attitude. Compressive, tensile and offset loadings can be tolerated even under extreme operating conditions. The worm gearing in the INKOMA-precision screw jacks has a special gear form. A concave profile and cylindrical worm with an enveloping wheel results in low specific tooth pressure giving a long working life. The worm gear is manufactured from quality alloy steel and is ground and ion-nitrided. Sealed angular contact ball bearings on both ends of the worm shaft carry the resultant axial loads from the drive. The gearing, the gear module and the helix angle are optimised to allow transmission of the largest possible proportion of the nominal torque. The special worm wheel is produced from high performance bearing bronze. The precise location diameter and and the use of ball thrust bearings accurately position the worm wheel. Using a centrally guided threaded flanged nut in the gear housing and the cover, the worm gearset backlash can be adjusted to a very low level and locked in position. Above and below the worm wheel a bronze bush is located to carry the high reactive loads on the translating spindle. Normally the gear ratios and the spindle pitch are matched. The trapezoidal spindle is a precision component rolled to tight tolerances. Single start rolled trapezoidal spindles are self locking, however it is recommended that an end- stop, motor brake or similar is employed in order to ensure that operational safety standards are met. Precision screw jack with ball screw spindle Precison screw jacks can be equipped with a range of ball screws (KGS). For versions see table. The use of ball screws allows higher lifting speeds. Higher efficiency (ca. 90%) reduces the required input power and increases the available duty. Note: The maximum lifting capacity for each size is reduced. Please note the dynamic lifting force Fdyn. [kN]. Screw jacks fitted with ball screws (KGS) are not self-locking. For this reason the motor must be fitted with a brake. To ensure the most careful matching of your requirements we have developed a comprehensive range of accessories. If you have questions or problems, regarding power, special designs, corrosion resistance, spindles or modifed gear housings, contact our engineers and sales personnel. We are always ready to assist in the correct selection of our products and with the design of lifting systems. Please make use of our wide experience.

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HSG screw jack (cubic design)-2

HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Contents list HSG precision screw jacks with rotating and translating spindles Versions / design of the lifting system rotating version (R), translating version (S, SA, SV, SVA) procedures Dimensions HSG-0 to HSG-2 trapezoidal spindle rotating and translating versions (R, S, SA, SV, SVA) Dimensions HSG-3 to HSG-5 trapezoidal spindle rotating and translating versions (R, S, SA, SV, SVA) Dimensions HSG-200 to HSG-500 trapezoidal spindle rotating and translating versions (R, S, SA, SV, SVA) Trapezoidal spindles for HSG-1 to HSG-500 standard...

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HSG screw jack (cubic design)-3

HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Contents list HSG precision screw jacks with rotating and translating spindles HSG - KSH definition of the applied loads, torques and speeds/calculations calculation of duty maximum duty ED [%/h] critical buckling loads on the lifting spindle Fcrit. [kN] critical spindle speed ncrit. (only for rotating spindle version R) torque in the lifting spindle MSp. [Nm], braking torque MBr. [Nm] input torque Min. [Nm] for each screw jack total input torque Mtot. [Nm] input speed nin. [1/min], input power Pin.[kW] actual lifting speed Vlift act. [m/min]...

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HSG screw jack (cubic design)-4

HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Versions Rotating version (R) In rotating version (R) linear motion of the nut results from rotational motion in the spindle. In this version the spindle is axially fixed in the gear housing. Rotating spindle Version R Ball screw spindle stainless steel Translating version (S) In translating version (S) linear motion results from the movement of the non rotating spindle through a rotating integral nut. The spindle is guided through the screw jack housing and must not be allowed to rotate. Over-travel of the spindle is prevented by a travel...

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HSG screw jack (cubic design)-5

HSG - KSHHSG Hubgetriebe (kubisch) screw jacks (cubic design) Design of the lifting system Method Establish length of the spindle [mm], lifting speed Vlift [m/min] and effective lifting force Feff. [kN] for individual screw jacks. If the duty is relatively light it is not necessary to calculate the ED [%/h] (see page 23) e.g. where adjustments are small or duty is very low. Pre-selection of the screw jack size based on the effective lifting force Feff. [kN] lifting speed Vlift [m/min] and duty ED [%/h] (see page 23). Is the spindle loaded in compression? yes Checking the spindle for buckling...

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HSG screw jack (cubic design)-6

HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Dimensions HSG-0 to HSG-2 Trapezoidal spindle - rotating and translating versions (R, S, SA, SV, SVA) All versions have an input shaft on side A and B as standard. Single shaft versions can be optionally specified. Rotating spindle Translating spindle Translating spindle with rotation prevention SVA: Translating spindle with rotation prevention and travel limiter Material: Accessories: SA: Translating spindle with travel limiter d L= length of the running nut; see catalogue accessories for HSG and KSH Ordering example: Precision screw jack...

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HSG screw jack (cubic design)-7

max. static lifting force 2) HSG screw jack (cubic design) HSG Hubgetriebe (kubisch) Order code supplied without locating diameter values for max. load apply only for initial jack selection. The actual permitted lifting force depends on the version of the jack and the operating conditions. Dimensions [mm] Order code supplied without locating diameter

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.